Group Company
ACG Associated Capsules Pvt. Ltd.
Primary Responsibilities
- Ensure to achieve reduction in downtime on account of machine automation and electrical
- Conduct, monitor and analyse the condition of machine/equipment based on failures and deviations in various parameters to carry out predictive/preventive maintenance by utilizing equipment/machine downtime
- Implement modification in Hardware / Software related to CAPA for minimizing repeated failures
- Conduct condition-based maintenance along with the mechanical and electrical works
- Analyze data from available log books/SCADA systems and accordingly prioritize line of actions for mitigation
- Conduct root cause analysis for repeated failures and implement CAPA
- Ensure availability of critical spares in ready to use condition to maintain plant up-time
- Adhere to electrical safety guidelines at all times
- Ensure smooth functioning of Gel room, HCM, PFD and Utility equipment w.r.t automation
- Ensure smooth operation of control systems (PLC, HMI, SCADA) VFD, SERVO DRIVES & controlling parameters as per norms
- Support and Close Coordination with shift Incharge Mechanical and electricals and ensure minimum breakdown on account of HCM online
- Calibration & Verification
- Ensure calibration and verification of all listed equipment as per calibration calendar
- Maintain documentation related to calibration and verification activities such as history cards, calibration certificates and traceability certificates
- Compliance to regulatory and statutory norms
- Review mechanism to be followed to ensure equipment status wrt calibration activities
- Develop alternate vendor development & risk assessments in order to mitigate risk and adhere to compliance
- Plan and execute capacity expansion and other improvement projects in the facility wrt to automation
- Plan, execute and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
- Coordinate with consultants/internal SMEs for designing systems wherever required
- Support other user functions in execution of their departmental projects
- Energy Conservation
- Ensure implementation of various energy saving projects to achieve budgeted ECR
- Monitor, plan and execute energy cost reduction activities to achieve budgeted energy cost
- Cost optimization
- Ensure reduction in spares consumption
- Ensure cost optimization in improvement projects with vendor development
- Ensure cost optimization in calibration and verification activities
Internal Process
- Prepare & submit monthly project tracker to HOD
- Prepare & submit monthly review trackers for calibration activities to HOD
- Submit PM compliance report on monthly basis to HOD
Key Result Areas
- Downtime reduction
- Productivity increase
- Cost optimization
- ECR Reduction
- Completion of improvement projects as per approved plan
- Calibration & verification of listed equipment as per the calibration calendar
Key Interfaces
Internal Interfaces
External Interfaces
- Lead Engineering online
- Lead utility Maintenance
- Shift engineer Mechanical
- Customers
- Vendors
Competencies
Sound knowledge of Preventive & Breakdown MaintenanceKnowledge of Mechanical Engineering (Manufacturing)Basic Utility and Maintenance OperationBasic troubleshooting & RepairPersona-IntegratorPersona-PartnerPersona-InnovatorHas the candidate displayed any of the Values (Caring/Collaborative/Progressive) during the discussions
