Lead - Construction (Gas Based DRI)

Role Overview:

Direct Reduced Iron (DRI)

This role demands technical expertise in DRI plant technologies (Gas-based, preferably MIDREX technology), large-scale project management skills, and the ability to drive execution through cross-functional coordination and rigorous monitoring. The role will have full ownership and accountability for budget, timeline, quality, safety, and regulatory compliance. Incumbent will report to Global Project head.

Role & responsibilities:

Construction & Execution:

• Ensure developing the Master Project Schedule (MPS); proficiency in project scheduling tools such as Primavera or MS Project is expected.
• Lead civil construction, mechanical erection, electrical and instrumentation work in phased execution.
• Ensure effective coordination with site teams, contractors, and safety teams to maintain productivity and compliance.
• Implement robust HSE (Health, Safety & Environment) protocols and ensure zero-incident performance.

Procurement & Supply Chain:

• Lead the development of procurement schedules, long-lead item tracking, and logistics planning.
• Ensure all equipment and material procurement is aligned with the overall project timeline.
• Coordinate with QA/QC teams for factory inspections, and certifications.

Technology & Vendor Finalization:

• Lead evaluation and selection of technology licensors, OEMs, and engineering consultants for DRI modules and auxiliary systems (e.g., waste heat recovery, gas handling).
• Drive the EPC/EPCM contract strategy, including bid evaluation, negotiations, and contract finalization.
• Oversee vendor finalization for major packages: reduction furnaces, reformers, material handling systems, cooling systems, etc.

Basic and Detailed Engineering:

• Finalize Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams (P&IDs) in collaboration with engineering consultants.
• Oversee the preparation and review of layout drawings, plant civil/structural plans, utility integration, and automation schemes.
• Ensure alignment of basic engineering with OEM specifications and process guarantees.

Testing and Commissioning:

• Coordinate cold and hot commissioning of all DRI plant units and supporting facilities (e.g., raw material handling, control systems, gas trains, effluent treatment).
• Ensure testing and ramp-up is done in compliance with process guarantees and performance benchmarks.
• Monitor plant performance during stabilization and handover phase to Operations.

Cost, Risk & Quality Management:

• Ensure adherence to approved

  project budgets

  and control cost overruns.
• Lead risk identification, mitigation planning, and contingency management throughout the project.
• Maintain high-quality standards with respect to engineering deliverables, installation, and commissioning.
• Drive regular project reviews, milestone tracking, and progress reporting to top management.

Preferred candidate profile

• B.E./B.Tech in Mechanical / Metallurgical / Electrical / Chemical Engineering from a recognized institution.
• 20 to 25 years in project execution with steel industry, with a minimum of 5 to 7 years in leading DRI or similar projects of Iron & steel industry.
• Deep knowledge of DRI plant processes and technologies (Midrex, HYL).
• Proficient in project planning tools (Primavera, MS Project, ERP integration).
• Demonstrated ability in contract negotiation, claim management, and dispute resolution.
• Proven track record in managing the full lifecycle of large industrial EPC projects.
• Experience working with international vendors and licensors is highly desirable.
• PMP Certification / M.Tech / MBA in Project Management (preferred).
• Ready to travel extensively for project related work for longer duration at international locations.