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Job Title
Leader - Manufacturing Engineering
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Reporting
Functional reporting to
: Head Manufacturing
Desirable: Engineering Graduate B.Tech / M.Tech in Electrical/ Electronics Engineering preferably from IIT/NIT
ii) Experience
iii) Age Limit
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Job Role & Responsibilities
*Primary Responsibilities:*
Process designing, assembly readiness
-
robust process, high repeatability
Lead the team to ensure on-time build of
pre-pilot batch, pilot batch and SOP batches.
Identify and close DFA, DFM points.
E
lectronic parts compliance to specification.
Ability to develop electronic components of EV battery /EV motors /Speedo meters/head lamps /Tail lamps/Motor control Units /DC DC converters/BMS /ECU/VCU/TCU.
End of Line readiness, proficiency in CAN communication
Q issues QSR RFT defects elimination, Electronic parts Issue resolution
Trouble shooting of defects using problem solving tools like 7QC tools, New models Quality (RAR-Run at rate, DRBFM, PRBFM) Why-Why analysis etc
Capacity generation as and when required in stringent time frame
Assembly related ECR monitoring and implementation.
Ensure sub-assembly process establishment at supplier ends for new component development, new sub-assemblies, with systems, displays of IPO, SOP, Q alerts, Pokayoke check sheets
- *Process Optimization*:
Analyse and refine manufacturing processes to meet optimal cost and quality benchmarks, including process engineering, component development, tooling procurement. Lead ECRS activities.
- *Equipment Development*:
Design new machinery and upgrade existing equipment to improve production capabilities and meet new model requirements.
- *Cost Management Initiatives*:
Conceptualize and lead projects focused on reducing operational costs.
*Additional Responsibilities:*
- *Team Management/Documentation*:
Supervise and mentor a team, providing guidance and support to ensure successful project execution. Ensure documentation readiness (TD, BOM, IPO, etc.)
Work with cross-functional teams to improve production processes, ensure compliance with safety and quality standards, and implement continuous improvement initiatives.
Proven track record of managing large projects (Material handling automation, MES, PokaYoke, etc.) from inception to completion, ensuring timely and within-budget delivery.
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Competency Requirements
- New product development knowledge
- Knowledge of Softwares like Altium for DFM
- Good process knowledge including PCB handling - fuses /Led/TFT etc
- Ability to prepare process flow for PCB manufacturing
- Experience in handling of quality systems/diagnosis of electronic components for EV application Battery Charging system, Battery Management System, Motor control unit system, Motors, Charging circuits, Micro controllers, PCB & digital instrument clusters (speedometers)
- APQP/DFA/DFM/DFMEA/PFMEA
- Ability to plan equipment and processes for New products
- Understanding of Machine balance / Operator/ line balance
- Lean concepts like VSM / Strategic layout planning / MES / IOT and IOT and digitisation
- Problem solving approach 8D / Six Sigma / SPC / DOE etc
- Ability to plan Automation/Semi-automatic and have experience in handling material handling
- Good knowledge of Product or part where he has experience
- Vehicle manufacturing process & functional knowledge
- Process & facility planning
Ability to work in a fast-paced environment
Ability to work in a lean structure.
Good knowledge of process flow, data and logical interpretation
Ability to Adapt and Align and lead a team
Strong analytical and problem-solving skills, and excellent communication skills.
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Likely sources
Bosch, Delphi, Continental, Magneti Marelli, Kpit, Tata Elexi, Tata Autocomp, EV OEMs Tata EV, Toyota
Electronics component - Dixon Technologies, Foxconn, Fuji Pune, L&T etc.
