Extrusion Blow Molding-Production, Maintenance, Quality Manager

Extrusion Blow Molding - Production & Maintenance (Engineer, Sr. Engineer & Asst. Manager

Department:

Production / Maintenance

Reports to:

Production Manager / Maintenance Manager

Job Purpose:

To ensure smooth and efficient running of Extrusion Blow Molding (EBM) machines by handling production and maintenance activities. Responsible for achieving production targets, maintaining product quality, minimizing downtime, and ensuring preventive and corrective maintenance.

Key Responsibilities:

Production:

• Operate and monitor Extrusion Blow Molding machines (automatic & semi-automatic).
  
• Plan and execute daily production as per schedule and customer requirements.
  
• Achieve production targets by optimizing cycle time, reducing wastage, and controlling rejections.
  
• Ensure product quality by conducting regular checks and coordinating with the Quality team.
  
• Support new product trials, mold changeovers, and machine setting optimization.
  
• Maintain production records, downtime logs, and daily reports.
  

Maintenance:

• Perform routine preventive maintenance and periodic checks on EBM machines.
  
• Troubleshoot breakdowns and ensure minimal downtime.
  
• Attend to mechanical, electrical, pneumatic, and hydraulic issues in EBM machines.
  
• Coordinate with external service providers or vendors for major repairs when required.
  
• Maintain spare parts inventory for critical components.
  
• Work on improving machine reliability and efficiency through root cause analysis and corrective actions.
  

Additional Responsibilities:

• Ensure adherence to safety standards, good housekeeping, and 5S practices in the plant.
  
• Train and guide operators and junior staff on machine handling and safety.
  
• Participate in continuous improvement initiatives (Kaizen, TPM, Lean Manufacturing, etc.).
  
• Work closely with cross-functional teams (QA, Maintenance, Tool Room) for smooth operations.
  

Desired Candidate Profile:

• Education: Diploma / B.E. / B.Tech in Mechanical / Plastic / Polymer Engineering or relevant discipline.
  
• Experience:
  
• Engineer: 2-4 years
  
• Sr. Engineer: 4-7 years
  Hands-on experience in Extrusion Blow Molding production and maintenance.
• Asst. Manager: 7-12 years Hands-on experience in Extrusion Blow Molding production and maintenance.
  
• Technical Skills:
  
• Sound knowledge of EBM machine operation, mold setting, troubleshooting.
  
• Understanding of hydraulics, pneumatics, and basic electrical circuits.
  
• Exposure to preventive maintenance systems and TPM concepts.
  
• Other Skills: Good communication, analytical thinking, team handling, and problem-solving skills.

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