Electrical Engineer - OSD Formulation

Recruiter

Mohaneswara Reddy

https://www.linkedin.com/in/mohaneswarareddy

Role & responsibilities

Operation, Maintenance, Control and Monitoring:

Monitoring and implementing the preventive and breakdown maintenance of all the equipments & facilities of entire unit. Ensuring the availability of power supply to the plant without any interruption. Monitoring & maintaining HVAC system as well as AHU Temperature Control system SCADA. To do mechanical and electrical maintenance check as per checklist. Ensure daily alarm log print taken and assessment completed within timeline.

Monitoring and supervising the operation and maintenance of substation equipments and facilities. Ensuring the implementation of preventive maintenance for critical electrical equipments such as HT breakers, LT breakers, PCC & MCC panels, protection relays, control panel, PDB, LDB, UPSDB, capacitor bank, harmonic filter diesel generator sets, uninterrupted power supply units, material hoist, solar power panel, passenger lifts, electrical stackers, CCTV camera, etc.

Maintaining the optimized inventory of spares in engineering stores. Maintaining the availability of critical spares required to avoid major production delay.

Maintaining proper housekeeping and upkeep of engineering areas (substations, HT yard, MCC rooms, transformer yard, DG room, UPS room, DCS rooms, Calibration room, technical areas, hoist machine rooms, plant terrace, etc.)

Executing the submission of CER / PRs as per requirement with standard specification. Coordinating with purchase and vendors for clearing technical queries and release of PO

Preparing of budget for Power Consumption, OPEX and CAPEX budget. Tracking and monitoring of budget on monthly basis. Analysing the increased variance against benchmarks and implementing the actions for controlling the same.

Implementing the rectification of machinery breakdowns with minimum response time to avoid the impact on quality and productivity.

Encouraging team for the identification of various measures for controlling and reducing the available OPEX expenses by spare management and vendor development.

Preparing the cost estimate for maintenance, major modification and project activities.

Reviewing, checking, and performing contemporaneous (on time) document entries in daily logbooks of Substation, Checklists, Preventive maintenance Records, SAP, etc.

Co-ordinating with concerned department in charges and heads for timely execution of engineering activities. Tracking to be done for all the activities as per plan.

Preparation & sharing of reports like, monthly dashboard, daily power report, safety dashboard, CER tracking, CAPA tracking, OPEX report, FFIR report, safety compliance report, plant shutdown planner schedule, etc.

Identifying new technologies and vendor development for the system improvement and ease of operation and maintenance.

Ensuring on-line bill processing against the availed services for the timely payment to vendor.

Designing and selecting of tools, equipments, machinery, safety and protective devices as per the norms.

Planning and Co-ordinating with contractors and vendors for the scheduling of maintenance activities. Ensuring close supervision while execution of critical task for maintaining the quality and safety standards.

Providing the engineering support required for the modification / upgradation / changes as per requirement. Tracking and monitoring the timelines for the completion as per target.

Preparation of Annual planned preventive maintenance Schedule of process and utility equipments.

Planning and reviewing of planned preventive maintenance activities for the process and utility equipments as per SOPs and approved schedule.

Adhering and ensuring to meet the timelines for the completion of critical assignments related to project, modification and Safety Compliance.

Reviewing and inspection of material inventory at engineering stores as per Purchase order. Initiating the request for maintaining the required inventory with coding in place for regular consumables items.

To ensure that the appropriate process validations, calibrations and qualification of all equipment are performed, recorded and reports are made available.

GMP:

Implementing the tag numbering / coding of instruments as per the SOP.

Adhering and implementing 100% compliance to the calibration of all measuring instruments of process and utility equipments as per schedule.

Implementing departmental standard operating procedures (SOP) & protocols and addressing the suggestions / ideas for simplification and improvements. Preparing and updation of SOP / protocols as per the requirement and schedule.

Implementing current good manufacturing practice (cGMP) for making continual improvement in quality management system.

Adhering to the timely reporting and acknowledgement of non-conformances. Ensuring the timely completion of investigation with root cause analysis and appropriate CAPA in place.

Following and execution of appropriate process validations, calibrations and qualification of equipments and facility under execution. Record and reports are made available.

Ensuring the completion of scheduled vendor audit related to calibration laboratories.

EHS:

Ensuring personnel health, hygiene, plant hygiene and adherence to Health, Safety and Environment policy of the organisation.

Ensuring the implementation of environment, health and safety policies and practices. Reviewing and extending the required technical support and resources for engineering services and facility management.

Implementing and tracking the compliance of safety observations. Critical observations should be addressed immediately.

Participating and preparing the risk assessments, hazops of non-routine maintenance activities, system, equipment and process.

Preparation of Investigation report for safety incidences with root cause analysis and appropriate CAPA in place to avoid the re-occurrence. Learning and sharing to be ensured among the concerned team.

Ensuring the timely investigation of safety incidences with root cause analysis and appropriate CAPA to avoid the re-occurrence. Learning and sharing should be ensured among the concerned team.

Operating and reviewing the maintenance of EHS critical systems like Fire alarm system, Oxygen detection system, Hydrogen / Hydrocarbon gas detection system, NOVAC system, DSPA system, etc.

Operating and executing the maintenance of CCTV system, EPABX system.

Training:

1. 3

Identifying and conducting trainings to Engineering employees & contractors for their development and improvement in skills and knowledge.

QMS:

Implementing 100% compliance on QMS activities like process validations, calibrations and qualification of equipments, facility & IT networks under execution. Record and reports are to be maintained

Operating software systems like SAP, quality management system, EDLMS, track wise system, purified water system and Cipdox software, LMS software etc. based on roles and rights provided in the applications.

To operate the Leucine system based on roles and rights provided.

Maintaining the facility & equipment’s for all audit readiness. Monitoring and tracking of all the QMS tasks like, CR action, CAPA actions, deviations for timely closure.

Energy Management EnMS:

Identifying and implementation of energy saving measures at unit level. Adhering to energy management system (EnMS) SOPs and related documents.

Ensuring the implementation of energy management guidelines & systems. Conducting internal energy audits and tracking the action plan and compliance.

Developing programs for energy-saving projects & measures, verify the savings achieved.

Statutory:

Maintaining the statutory compliance related to substation equipment’s and facility. Co-ordinating with MSEDCL representative as per the requirement.

Executing statutory legal compliances through compliance manager software.

Others:

Performing any other allocated assignment after ensuring appropriate training is in place.

Planning and execution of plant shutdown activities.

Preferred candidate profile

B.E/B.Tech Electrical with minimum 3 years in OSD Formulation Plant