Design Engineer

Technical background, Diploma Mechanical / BE • A minimum of 2-3 years of relevant experience in costing or in design in manufacturing set-up. • Thorough understanding and experience of AutoCAD.

Main Objectives of the job:

Design Engineer is primarily responsible for designing high quality products, templates & fixtures and determining the amount of time, cost and resources required for producing a product. Integrate the physical design requirements and manufacturing aspects of all product development to produce designs that meet all applicable requirements for the form, fit, cost estimation and analysis activity assigned as per the job description below. The incumbent will pro-actively work with the engineering staff to prepare CAD drawings, drawings and other technical documents within the governing quality assurance program and procedures

Duties/Responsibilities: • Assist engineering staff in the design, cost and development of systems and components. Interface with engineering staff effectively to ensure the form, fit and function of designs while also working with fabrication managers to ensure cost effectiveness and manufacturability of designs. • Accountable for studying, controlling and monitoring costing enquiries from CSR team & Management, and completing the same as per set KPI targets. • Work on ERP software to create item in LN system along with BOM and Routings • Collaborate with the engineering staff to produce design sketches and drawings in accordance with applicable standards. Accurately incorporate stitching /welding symbols and tolerances into design drawings. • Identify the Article as existing or new and participate in the preparation of cost studies utilizing historical data, statistical analysis and cost and quantity comparisons and develop new techniques as required to meet specific needs within specified parameters. • Work on data collection, like to, gather and compile data from various sources such as Drawings, Technical specifications, Supplier quote and historical cost data • Originate and/or review analyses, prototype test processes, operations procedures, and reports using computer-aided designing (CAD) and appropriate computer software. • To communicate with Sales/Customers, to get the design inputs and transform them into prototype model for fitment approval from customer. • Assess the capability of making In-house with Production Manager. • Identifying & assessing the potential risks and uncertainties and discuss with superiors for potential solutions • Estimating Material & Labor quantities as per Cutting Layout in AutoCAD and Costing guidelines for Raw Material consumption and Man-hours database for each Product. • Coordinate with Production Manager for Manhours for new Products requiring Production trials or sampling. • Prepare comprehensive cost estimates and proposals for client submission and bidding process • To handle the enquires and provide cost on daily basis to the Sales team with the help of CPQ software. • Create Costing Bill of Material in Software. • Ensure that the correct Raw Materials prices are set into Price List Master. • Ensure that all costing guidelines given by Management time to time are followed while making the costing. Collaborate with Managers, Engineers and procurement team to identify cost saving opportunities without compromising the quality. • Create Pre-calculation in Software and sharing it to relevant departments as per the SOP. • Update Master Record Sheet of Pre-calculation. • Create Price List for Standard Products & update on yearly basis or as per Management guidelines. • To prepare Time Study, Method Study & Development Of Jigs and Fixture for improvement. • To maintain the records of all the designs for quick traceability. • To execute any design / project related task assigned by superiors. • Compare Open Costing sheets of product categories and suppliers of the same region in order to verify consistency of costing details input in software. • Creating Calculations in CRM DB for Inter Company Purchase. • Follow up with concerned IC coordinator for offer price. • To follow up with Sales/Customer for approval of prototypes. • To create standard reference designs for each product to simplify the collection of design inputs from customers through Sales. • To work on Projects as & when needed. • To generate Bill of Materials and Pictorial Work Instructions for easy understanding of the workers. • Generate Post Calculation Vs Pre-calculation report. • Generate Costing & Design KPI report on monthly basis and ensuring that end-to -end task within set KPI target. • Creating general guidelines for specific Products to create & update Costing Bible. •