Commissioning Engineer - Electrical & Instrumentation

Roles and Responsibilities:

• Inspection of site installation as per drawings and P&ID, preparation of punch list, site discrepancies reporting as per ISO formats, preparation of commissioning schedule
• Able to read & understand Hook-up drawings, Cable & interconnection schedule, I/O list, Instrument Data sheet, Bill of materials.
• Expertise in Functional logic diagram i.e., BMS logic diagrams, Control Schemes, Drive Logics, Control Narrative and its development.
• Involving in detailed inspection & commissioning of PLC / DCS based control / shutdown system, analyzers, VMS systems, VFD panels and MCC panels.
• Knowledge of Basic Instrumentation Engineering of Pressure / Temp / Flow / Level measurement methods / SWAS, CEMS Analyzers / control valves as applicable to boilers.
• Attending daily meetings with client to commission the boiler / heater as per schedule.
• Co-ordinate and follow up with HO team for getting the resolution for site discrepancies, pending material to achieve completion of project as per the schedule.
• Coordinate with site construction team to get complete the pre-commissioning and commissioning punch list.
• Involving in pre-commissioning & commissioning of various vendor equipment such as control valves, transmitters, gauges, electrical / pneumatic actuators etc.,
• Handling of Vendors and utilizing their visit properly for commissioning and troubleshooting the problems faced in vendor equipments and maintaining records.
• Review vendor documents for all the electrical and instrumentation items, Participation in HAZOP, Factory Acceptance Test (FAT), Site Acceptance Test (SAT) as and when required.
• Field testing of Ignitor, Flame scanner for the start-up of Burners.
• Familiar in Commissioning and troubleshooting of different types of Burners in Boiler / Heaters w.r.t Single or Multi Fuel Firing (LSHS, HFO & LDO).
• Commissioning the Auto-Loops of various systems like Water, Coal, Air & Steam through DCS.
• Operating and fine tuning the operation parameters of boiler / heaters to achieve optimized output to ensure customer satisfaction on product.
• Involving in pre-commissioning, commissioning of CEMS & SWAS system including calibration and trouble shooting.
• Conducting classroom and field training program for operation staffs and field operators.
• Conducting performance test as per standard PTC of boiler with accessories.
• Preparation of ISO protocols / documents for smooth handing over of projects to customer.
• Provide warrantee services to clients after commissioning.

Critical Competencies:

Functional:

• Efficient & timely reporting to Managers/HODs.
• To understand the job on hand, the design specifications and provide inputs on the commissioning aspect of the job.
• Continuous interaction with customer and HO all through the commissioning activity, making progress report, inputs requirement from the customer, get the necessary support from the inter-departments to ensure timely problem solving, and delivery of quality job.
• Providing feedback for product/ process improvements.
• Report writing and MIS.
• Technical knowledge on bought outs and fabrication.
• Customer Training.