Support Power Systems

1) Job Purpose:

The primary purpose of this role is to ensure the reliable and efficient operation of electrical systems and equipment across various facilities. This includes managing both preventive and corrective maintenance activities, overseeing the operation and management of extra- high-tension power systems and 5MW solar plants, ensuring compliance with safety and industry standards, and coordinating resources and documentation. The role is crucial for maintaining the operational integrity of casting plants, utilities, residential areas, and other infrastructure, thereby supporting the overall productivity and safety of the organization.

2) Dimensions:

Business/SBU/Unit Revenue

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Business Workforce Number

Unit Workforce Number

Function Workforce Number

Department Workforce Number

Other Quantitative and Important Parameters for the Job: Budgets/ Volumes/No. of Products/Geography/ Markets/ Customers or any other parameter

3) Job Context & Major Challenges:

This position operates within a complex industrial and utility environment that includes casting plants, residential areas, extra high-tension substations, solar energy systems and company Guest House. The role requires interaction with various departments, external vendors, and contract workmen. This role requires the ability to effectively manage several major challenges, including Complex Maintenance Requirements, Operational Disruptions, Resource Coordination, Safety and Compliance, Project Management and Technological Integration

Job Description Report

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4) Key Result Areas/Accountabilities:

Key Result Areas/Accountabilities

Supporting Actions

Breakdown, Preventive, and Predictive Maintenance:

• Conduct preventive and predictive maintenance on casting plant melting furnaces, billet casting system, homogeneous furnaces, related machinery, EOT cranes, and powder coating plants.
• Oversee the maintenance and correction of abnormalities in utilities, including RC pump houses, Water Treatment Plant (WTP), and Sewage Treatment Plant (STP).
• Oversee electrical maintenance activities for residential areas, including staff quarters, labour quarters, and bungalows.
• Ensure proper maintenance and timely correction of failures in overhead lines and street lights.
• Perform preventive maintenance on critical electrical equipment, including transformers and switchgear, to predict and prevent potential failures.
• Perform in-depth inspections of 110kV yards and substations to identify issues affecting system reliability and safety.

Expertise in Power System Management:

• Utilize extensive knowledge of HT/EHT equipment, including Transformers, GCB, VCB, ACB, CT, PT, isolators, and Lightning Arresters (LA).

5 MW Solar Plant Management:

• Conduct detailed inspections of 5MW solar plants and SCADA systems, addressing faults or inefficiencies in plant operations.
• Coordinate with external vendors to ensure the smooth operation of the solar plant.

Calibration and Compliance:

• Conduct and coordinate equipment calibration, relay (protection system) testing, and transformer oil analysis, ensuring adherence to industry standards.
• Annual verification of all weighing scales by department of legal metrology.

Service Requests , Spare Management, Procurement, and Billing:

• Raise Service Purchase Requisitions (PRs) and coordinate the Annual Maintenance Contract (AMC) and Comprehensive Maintenance Contract (CMC) for solar power plants, CCTV systems, telephone systems, fire alarm systems, solar inverters and weighing systems.
• Manage spare parts inventory, including critical spares, and handle item code generation, PR, PO, inspection, and service bill processing.

Man power management:

• Manage and lead electrical contract workmen, including manpower allotment, expense control, and ensuring high management standards.
• Arrange round-the-clock manpower during breakdowns in residential areas.

Coordination,

Coordinate manpower and spare management for casting plant furnaces, cranes, 110kV/11kV substations, solar power plants, pump houses, and company residential areas.

Capex Project Management:

• Manage and ensure the timely completion of Capex projects, including planning, document preparation, implementation, and cash flow management.

Safety and Statutory Compliance:

• Ensure safety during all works by utilizing the e-permit system, confirming the availability and proper usage of safety equipment and gadgets.
• Work in various safety subcommittees as part of a cross-functional team.
• Ensure timely closure of safety observations from audits and actively participate in safety subcommittees to maintain compliance with safety standards.
• Conduct and document safety inspections, including PPE checks, RCCB testing, and welding machine inspections.
• Plan, schedule, and execute pre-monsoon maintenance work as part of proactive maintenance

Technical Skills:

• Demonstrate expertise in process control equipment such as RTDs, thermocouples, temperature controllers, pressure transmitters, and analog signal instruments.
• Maintain and operate fire alarm systems, CCTV systems.
• Show proficiency in control wiring, PLCs, VFDs, and HMIs.
• extensive knowledge of HT/EHT equipment
• Conduct training sessions for the Electrical crew.

Vendor Coordination:

• Engage with external vendors for procurement and maintenance services, ensuring effective communication and coordination.

Documentation and Procedures:

• Prepare and maintain Standard Operating Procedures (SOPs), Safe Work Instructions (SWIs), Hazard Identification and Risk Assessments (HIRA), and Management of Change (MOC) documentation.
• Manage documentation for various audits and ensure timely completion of all required paperwork.