Sr. Maintenance Engineer (Electrical Maintenance)

Key Skills:

PLC Programming, MTTR, MTTB, Mitsubishi PLC, Delta, Maintenance, Breakdown

1.

• Execute preventive maintenance schedules in coordination with the production team to ensure zero breakdowns and 100% equipment availability.
• Complete and update preventive maintenance check sheets daily and weekly to align with maintenance plans.
• Prepare equipment for maintenance and conduct inspections to identify abnormalities, taking necessary actions to resolve them, including parts replacement and servicing.
• Analyze Mean Time Between Failures (MTBF) and Mean Time to Repair (MTTR) data to implement effective countermeasures.
• Maintain and update the Total Breakdown Maintenance (TBM) calendar to facilitate timely inspections and increase the lifespan of spare parts and equipment.

2.

• Respond to major breakdowns, perform root cause analysis (including the "why-why" method) to diagnose issues, and manage restoration of defective parts.
• Analyze daily breakdown reports and provide guidance to the maintenance team to mitigate future occurrences.
• Conduct monthly reviews of breakdown data to enhance MTTR and MTBF through root cause investigations.
• Develop and implement countermeasures to prevent recurrence of issues and facilitate horizontal deployment of solutions across the team.

3.

• Identify critical and non-critical spare parts and maintain an updated inventory list.
• Manage consumable, wearing, electronic, and electrical spare parts.
• Control consumption rates and stock levels to optimize inventory and reduce costs.

4.

• Reduce costs by sourcing local alternatives, refurbishing parts, and developing local vendors.
• Minimize service costs through in-house training for the maintenance team.
• Identify energy wastage opportunities and implement conservation strategies via reductions in energy consumption and modification of circuits.

5.

• Conduct analyses of breakdowns to improve MTTR and MTBF by refining machine designs.
• Identify and replace obsolete equipment and spare parts, ensuring technological relevance.

6.

• Identify and develop compatible vendors for service solutions, Tool Room requirements, electronic services and upgradation & coordinating with vendors on timely basis to resolve problems, changing parameters Taking follow-up for payment of vendor

7.

• Implementing systems like QMS, 5S, TPM, DWM. Preparing the documentation and presentation of the same as per Statutory Requirement, audit requirement, management review, value working.
• Updating and keeping records of all maintenance related activities in SAP

Follow , percolate and comply with the statutory reequipments like OSHAS, EMS, Safety, MSEB