Sr. Engineer – CNC Machine Maintenance - Mechanical

Reports To

Qualification

Experience

Utilities Maintenance (Preferably in manufacturing, precision engineering or

Machine tool manufacturing

Employment type

Pay Package

• CNC Machine Maintenance,Utility Services,Mechanical,PLC Programming,A Senior Mechanical Engineer for CNC Machine Tool Maintenance is responsible for the
• mechanical upkeep and reliability of Computer Numerical Control (CNC) machines, which
• includes tasks like troubleshooting breakdowns, performing preventive maintenance,
• analysing failures, and repairing critical components. The role requires expertise in
• hydraulic and pneumatic systems, reading mechanical drawings, implementing
• maintenance plans, and applying problem-solving techniques like 5S and TPM (Total
• Productive Maintenance) to ensure machine uptime and reduce costs.

Key Responsibilities

Breakdown & Preventive Maintenance:

Attending machine breakdowns, analysing root causes, and implementing corrective actions.

Technical Repair

Repairing critical assemblies such as spindles, ball screws, turrets, and automatic tool changers (ATCs).

Hydraulic & Pneumatic Systems

Reading and understanding hydraulic and pneumatic circuit diagrams for effective maintenance and repair.

Maintenance Planning:

Implementing and managing preventive maintenance plans to minimize downtime and extend machine lifespan.

Problem Solving

Utilizing tools and techniques like 5S, Why-Why analysis, and Kaizen to improve processes, reduce costs, and enhance machine reliability.

Shop Floor Management

Maintaining 5S standards and eliminating leakages to improve the overall work environment.

Required Skills & Knowledge

- CNC Machine Principles: Understanding how CNC machines work and their

specific components.

- Mechanical Drawings: Ability to read and interpret mechanical and hydraulic/pneumatic drawings.

- Component Expertise: Hands-on experience with repairing CNC machine parts like spindles and ball screws.

- Maintenance Methodologies: Knowledge of Total Productive Maintenance (TPM), and the 7QC tools for problem-solving.

- Root Cause Analysis: Proficiency in techniques like "Why-Why" analysis to identify and address failure causes.

- Safety Practices: Conducting safety patrol rounds and ensuring adherence to safety procedures.

Desirable Qualifications (Optional):

- Certification in CNC programming or maintenance.

- Exposure to industry 4.0 tools or CMMS systems.

Key Skills:

Skills highlighted with are preferred key skills.

SIEMENS / FANUC Controls Knowledge.

OEE Monitoring

Root cause analysis.

Breakdown Maintenance.

OEM Coordination.

Spare Part Management