Shift Lead Production Dahanu

A.

• Planning, scheduling, coordinating and staffing of shift activities to meet the production targets and achieve the desired quality.
• Shift In charge in particular will be responsible for managing all the above shift activities for the entire Hall/all machines.

Strategic Planning Activities:

Core:

• Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )
• Implement Quality corrections ( Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
• Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centality and parallelity, Gelatin level)
• Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity
• SCADA monitoring for process parameters and take corrective actions in cases of deviation
• Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making.
• 100% SAP entries of Dips and Downtime for that shift
• First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR
• Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects
• 100% Compliance to schedule activities
• Comply of CAPA given to internal & external Customers
• Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning.
• Analysis of defects& trippings and taking timely qualitative actions.
• Ensure all the necessary Material for the shift is available
• Communication of quality status to entire team to maintain consistent quality
• Execute uncut camera/laser sensor teaching during colour change
• Shift handover and takeover
• Need to attend Daily/Weekly/Monthly Meetings.
• Working in cross functional Projects.
• Facing Observation audits in shifts

Conduct daily shift opening meeting with team for shift planning