Senior Engineer Maintenance

Roles & Responsibilities :-

1. Preventative & Predictive Maintenance:

• Develop and implement a preventive maintenance schedule for all plant machineries.
• Conduct regular inspections and diagnostic tests to identify and address potential issues before they cause breakdowns.
• Utilize predictive maintenance techniques to forecast equipment failures and schedule timely repairs.

2. Breakdown & Corrective Maintenance:

• Respond promptly to equipment breakdowns and troubleshoot mechanical, electrical, and hydraulic issues.
• Lead and perform repairs and replacements of faulty components to restore machine functionality quickly and efficiently.
• Maintain a detailed log of all maintenance activities, including repairs, parts used, and time taken.

3. Equipment & Systems Expertise:

• Possess in-depth knowledge of all types of machines used in the corrugation industry, including:
• Corrugation Line: Single facers, double backers, preheaters, etc.
• Converting Machines: Flexo printers, rotary die cutters, platen die cutters, folder gluers, stitchers, and bundlers.
• Axillary Equipment: Boilers, air compressors, material handling systems, & scrap balers.
• Troubleshoot and maintain electrical control systems, PLC (Programmable Logic Controller) systems, and VFDs (Variable Frequency Drives).

4. Safety & Compliance:

• Ensure all maintenance activities are conducted in strict adherence to safety protocols and company policies.
• Oversee compliance with all local and national regulations related to machinery operation and maintenance.
• Participate in safety audits and contribute to a culture of continuous safety improvement.

5. Team Leadership & Inventory:

• Supervise and guide a team of maintenance technicians and contract workers.
• Manage the spare parts inventory, ensuring critical spares are always available with min max reorder level to prevent extended downtime.
• Coordinate with vendors and external service providers for specialized repairs or parts procurement.