Production Manager / Head

Mizizi Management System Pvt. Ltd.

12 - 22 years

25 - 30 Lacs

kheda

Posted:10 hours ago| Platform:

Apply

Skills Required

production management strips ctc super enamelled winding wires cable manufacturing

Work Mode

Work from Office

Job Type

Full Time

Job Description

Position Title: Production Manager - Enamelling DepartmentDepartment: ProductionReports To: Vice President Operations / Plant HeadLocation: Narsanda, Nadiad, Dist. Kheda, Gujarat
Job Purpose
To lead and manage the Enamelling Department for manufacturing high-quality enamelled copper & aluminium wires, strips, and continuously transposed conductors (CTC) as per customer specifications and international standards, ensuring productivity, quality, safety, and cost-effectiveness while supporting new product development and customer requirements.
Key Responsibilities
Production & Operations
Plan, organize, and oversee enamelling operations for wires, strips, and CTC to meet production schedules.
Monitor line performance, output, and machine utilization (OEE).
Ensure optimum use of raw materials (copper/aluminium, varnishes, dies, lubricants).
Control wastage, rejections, and energy consumption.
Coordinate with Planning & Dispatch to achieve on-time delivery.
Quality & Process Control
Ensure products comply with IEC, IS, NEMA, ASTM, and customer-specific standards.
Monitor film build, adhesion, flexibility, dielectric properties, thermal class, and other critical parameters.
Collaborate with QA/QC to resolve in-process and customer quality issues.
Implement corrective and preventive actions to eliminate defects and complaints. CTC & Strip Enamelling Focus
Oversee enamelling process for strips and continuously transposed conductors, ensuring consistency in insulation quality.
Optimize enamelling for large cross-section conductors used in transformers and electrical machines.
Ensure uniform enamel coating thickness and insulation properties for heavy-duty applications.
Technology & Process Improvement
Drive continuous improvements in enamelling technology, productivity, and cost reduction. Support for new enamel types, higher temperature grades, dual coatings, and customized products.
Evaluate and implement best practices in enamelling for high-performance wires and CTC.
Team Management
Lead and motivate supervisors, operators, and technical staff.
Allocate manpower effectively across different enamelling lines.
Conduct training programs on process control, quality, and safety.
Maintenance & Coordination
Coordinate with Maintenance to minimize breakdowns and downtime of enamelling lines.
Plan preventive maintenance and ensure machine health.
Liaise with Purchase/Stores for timely availability of consumables and raw materials. Safety & Compliance
Ensure compliance with EHS standards, particularly in handling varnishes, solvents, and chemicals.
Enforce safe operating practices to achieve zero accidents.
Adhere to statutory and environmental regulations.
Reporting & Documentation
Prepare daily, weekly, and monthly reports on production, rejections, efficiency, and downtime.
Support internal, customer, and certification audits (ISO, IATF, UL, RoHS, etc. ).
Maintain process records and traceability documentation. Key Performance Indicators (KPIs)
Achievement of production targets (output in MT/KM).
Rejection and rework percentage reduction.
Machine utilization (OEE) and downtime reduction.
Cost savings in enamel, energy, and consumables.
On-time delivery adherence.
Customer complaint reduction and quality improvements.
Safety compliance and zero accidents.
Candidate ProfileEducation:
B. E. / B. Tech in Electrical, Mechanical, Production, Industrial Engineering or related engineering field.
Experience:
12 to 15 years in wire & conductor manufacturing industry.
Minimum 5 years of managerial experience in enamelling of copper/aluminium wires, strips, and CTC.
Hands-on knowledge of enamelling lines (horizontal, vertical, and strip lines).
Experience with high voltage/motor wire, strip, and CTC applications for transformer industry and related field.
Skills & Competencies:
Strong technical expertise in enamelling process control and troubleshooting.
Familiarity with varnish chemistry, insulation systems, and curing cycles.
Analytical and problem-solving abilities.
Excellent leadership, team management, and communication skills.
ERP/MIS reporting proficiency.

More Jobs at Mizizi Management System Pvt. Ltd.

Legal Head - Healthcare

Mumbai

20 - 25 yrs

INR 40 - 50 Lacs

Regional Trainer_Healthcare / Service / Hospitality

Mumbai, Delhi / NCR, Bengaluru

3 - 7 yrs

INR 10 - 12 Lacs

Regional Trainer - Healthcare / Service / Hospitality

Udaipur, Kolkata, Mumbai

3 - 7 yrs

INR 12 - 14 Lacs

Procurement Specialist

Dahej

10 - 14 yrs

INR 25 - 30 Lacs

Fellowship of National Board Coordinator

Udaipur

2 - 5 yrs

INR 9 - 13 Lacs

Mock Interview

Practice Video Interview with JobPe AI

Start Job-Specific Interview

Start Your Job Search Today

Browse through a variety of job opportunities tailored to your skills and preferences. Filter by location, experience, salary, and more to find your perfect fit.