Process Operator

Role & responsibilities

1. Syrup Preparation:

• Prepare raw syrup batches by weighing and mixing ingredients according to standard recipes and formulations.
• Operate syrup mixing tanks, dissolvers, and filtration equipment.
• Ensure correct sequence and mixing times to achieve desired product consistency.

2. Process Monitoring:

• Monitor key parameters like brix, acidity, pH, temperature, and syrup consistency.
• Take in-process samples and coordinate with the quality lab for analysis.
• Adjust ingredients or process parameters based on lab feedback to maintain batch quality.

3. Equipment Operation & Cleaning:

• Operate pumps, agitators, valves, and other related syrup room equipment safely and efficiently.
• Carry out routine cleaning and sanitization (CIP/SIP) of syrup tanks, pipelines, and filters as per SOPs to maintain hygiene standards.

4. Material Handling:

• Ensure timely availability and proper storage of raw materials like sugar, concentrates, flavors, and additives.
• Maintain accurate records of raw material consumption and report stock levels to the supervisor.

5. Documentation:

• Maintain batch manufacturing records, process log sheets, and cleaning logs accurately.
• Record any process deviations and report immediately to the supervisor or quality team.

6. Quality & Hygiene:

• Adhere strictly to GMP (Good Manufacturing Practices) and hygiene standards in the syrup room.
• Ensure that only approved raw materials and ingredients are used.
• Follow all safety and food safety guidelines to prevent contamination.

7. Maintenance Coordination:

• Report equipment malfunctions immediately and coordinate with maintenance for timely repairs.
• Assist in minor maintenance and cleaning tasks as required.

8. Teamwork:

• Coordinate with production line operators to ensure timely supply of syrup to filling lines.
• Support other syrup room operators during peak production or maintenance shutdowns.