Plant Head- RMC

Role & responsibilities

Job Purpose

To plan and organize the resources for high productivity, optimum resource utilization with operational excellence including safety and statutory compliances.

Job Context & Major Challenges

Job Context:
 The RMC Industry is highly fragmented and very competitive. As a major RMC player we face competition from other organized players and local players which makes superior service delivery along with quality products important for good margins. There is huge growth in infrastructure which opens up opportunities for setting up commercial and dedicated plants. The plant and its resources need to be cost effective with focus on maximizing capacity utilization. This makes it imperative for each plant to be efficient and profitable. The plant employees need to be focused and deliver high performance in each of their KRAs and accountabilities.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)

Supporting Actions (Max 1325 Characters)

KRA1

Customer Feedback

Resolve day to day customer grievances related to cracks, workability, slump control, pumping issues cube failures etc. and take corrective and preventive actions based on site feedback

KRA10

Safety & Statutory Compliance

Ensure adherence of statutory compliance of plant by liaisoning with relevant government officials (operational compliance like electrical department)
Ensure adherence to electrical safety measures in plants (usage of PPE such as Hand Gloves and shoes)Ensure adherence to safety measures for batching plant and surrounding areas and implement lockout tag outCommunicate and ensure handholding of safety standards with the customersConduct hazard analysis and identify Health & Safety risks to develop control measures in order to minimize/eliminate themConduct Safety Audit of all the equipments in the plant as per scheduleEnsure monthly internal safety audits are completed and safety checklist are updated and trackedEnsure that the safety procedures and compliances are followed as per safety guidelines at plantsEnsure TM and pump vendors comply safety parameters Record all safety related observations/incidents on MySetu

KRA2

Maintenance Management

Design and implement periodic preventive maintenance for plants and machinery and ensure vendors follow the mandatory safety guidelines
Ensure maintenance cost is in line with the budget Track the life cycle of each of the spare parts

KRA3

MIS

Conduct physical stock measurement and reconciliation

KRA4

Planning & Budgeting

Prepare, consolidate and analyze Plant plan and budget

KRA5

Planning & Scheduling for Plant Commissioning

Ensure certification from the respective Plant Heads after successful commissioning of the plant ensuring all gaps in the projects commissioning are closed

KRA6

Product Delivery

Deploy manpower at site for smooth execution of pours
Optimize the route plan for TMs for their safe and timely passagePerform site appraisal prior to pour with respect to determining the shortest motor able route, condition of site, matching of time of pour with client, measurement if required and QC infrastructure of client Plan the installation of Pumps and pipelines, movement of TMs and movement of Application engineers to the concreting site

KRA7

Product Rate

Ensure closure of sales targets (as per role specific KPIs and targets) within the price range specified in the SOP

KRA8

Production Execution

Assess the available equipment back-up for execution of order
Track the standard deviation of the produced batch to ensure quality of concrete is within permissible limits and take corrective measures Formulate and implement execution plan as per the production schedule

KRA9

Resource optimization

Perform daily checks for optimal utilization of the batching plant and machinery
 Minimize losses in case of rejections or order cancellations by diverting materials or lining up other orders

Preferred candidate profile

Telugu Is Mandatory

BE/BTECH-Mechanical-Electrical Mandatory (Full time)

Handling RMC plant