Pattern and Method Engineer

Role & responsibilities

We are seeking a skilled and experienced Pattern and Method Engineer who can independently handle casting development from concept to production. The candidate must have a deep understanding of pattern design, moulding processes, and methoding. Candidates having experience with pump castings such as impeller, casing, volutes, etc is a plus.

Key Responsibilities & Roles:

Methoding & Design:

• Develop and design complete casting methoding (gating, risering, chills) for

  iron and steel castings

  .
• Optimize methods to minimize & eliminate all defects like shrinkage, porosity, and misruns.
• Perform

  accurate casting weight calculations

  for cost estimation and pattern development.

Pattern Development:

• Coordinate with pattern makers to develop or modify patterns as per methoding.
• Inspect patterns and core boxes for dimensional accuracy and compatibility with moulding line.
• Guide pattern storage, identification, and standardization processes.

Moulding & Production Support:

• Work closely with the moulding department to ensure

  method implementation on the shop floor

  .
• Select suitable moulding processes based on casting requirements.
• Provide on-site support during pouring and resolve process-related issues.

Quality & Process Improvement:

• Investigate casting defects and work on corrective actions.
• Conduct root cause analysis of non-conformities and implement process improvements.
• Maintain method cards, documentation, and casting quality records.

CAD:

• Prepare and analyze 2D/3D models using

  AutoCAD

  ,

  CREO

  , and

  SolidWorks

  .
• Generate accurate layout drawings for pattern and core box manufacturing.

Simulation (Plus Point):

• Work with

  casting simulation software

  (e.g., MAGMA, ProCAST) to validate methoding and optimize yield.

Cross-functional Coordination:

• Collaborate with quality, design, and production teams for smooth execution of casting projects.
• Attend customer technical discussions for development projects and provide methoding insights.
• Maintain up-to-date documentation for patterns, methods, and simulations.

Preferred candidate profile