OTC welding Robot programmer

Role Summary

The OTC Welding Robot Programmer is responsible for programming, operating, optimizing, and maintaining OTC robotic welding systems to ensure high-quality welds, improved productivity, and minimal downtime. The role involves close coordination with production, quality, and maintenance teams.

Key Responsibilities

• Program, set up, and operate OTC robotic welding systems (arc welding – MIG/MAG/TIG).
• Develop, modify, and optimize robot programs to meet production and quality targets.
• Perform teach pendant programming, touch-up, and offline programming where applicable.
• Set welding parameters including current, voltage, wire feed speed, and travel speed.
• Conduct trial runs, debugging, and cycle time optimization.
• Ensure weld quality as per WPS, drawings, and customer specifications.
• Coordinate with fixture design and tooling teams for optimal robot access and accuracy.
• Carry out preventive maintenance and basic troubleshooting of robots, controllers, and welding equipment.
• Analyze welding defects and implement corrective actions.
• Maintain robot programs, backup data, and technical documentation.
• Ensure compliance with safety standards, 5S, Lean, and Kaizen practices.
• Support production ramp-up and continuous improvement initiatives.

Required Skills & Competencies

• Hands-on experience with OTC welding robots and controllers.
• Strong knowledge of arc welding processes (MIG/MAG/TIG).
• Ability to read and interpret engineering drawings and weld symbols.
• Understanding of jigs, fixtures, and automation layouts.
• Experience in troubleshooting welding defects and robot alarms.
• Basic knowledge of PLC interfacing and sensors is an advantage.
• Good problem-solving and communication skills.

Qualification & Experience

• Diploma / BE / B.Tech in Mechanical, Production, Mechatronics, or Automation Engineering.
• 2–6 years of relevant experience in robotic welding programming (automotive or heavy fabrication preferred).
• OTC robot certification will be an added advantage.

Working Conditions

• Shop-floor and automation cell environment.
• Shift-based work as per production requirements.
• Occasional travel for installation, commissioning, or customer support.

Key Performance Indicators (KPIs)

• Weld quality and first-pass yield
• Robot uptime and cycle time efficiency
• Reduction in welding defects and rework
• Compliance with safety and quality standards

Job Type: Full-time

Pay: ₹20,000.00 - ₹35,000.00 per month

Benefits:

• Health insurance
• Leave encashment
• Paid time off
• Provident Fund

Work Location: In person