Model Machine Safety Engineer – Technical Advisor

DESCRIPTION

The Model Machine Safety Engineer Technical Advisor provides machine safety expertise to Cummins plants globally. This role ensures compliance with safety standards, leads risk assessments, and develops internal safety guidelines. The incumbent collaborates with cross-functional teams, provides training, and supports capital projects to enhance machine safety across manufacturing operations.

Key Responsibilities:

• Conduct risk assessments, safety verifications, validations, machine safety inspections, and system design reviews.
• Evaluate machinery safety functions, including control systems (electrical, pneumatic, hydraulic, automation/controllers) and schematics.
• Develop and implement machinery safety work processes, specifications, maintenance and inspection programs, and compliance documentation.
• Serve as the technical lead and Subject Matter Expert (SME) for Machine Safety in capital projects and plant improvement initiatives.
• Assist in applying engineering controls to mitigate risks in machines and equipment.
• Review new safety regulations and corporate policies, ensuring compliance across all Cummins locations.
• Lead and participate in root cause analyses and incident investigations related to machine safety.
• Drive the implementation of machine safety system improvements across Cummins businesses.
• Manage external consultants and service providers for safety system assessments, design, and validations.
• Support training programs and provide expert guidance on machine safety processes and best practices.
• Optimize safety function components and standardize machine safeguarding solutions.

RESPONSIBILITIES

Must-Have Competencies:

• Strong technical knowledge of automation and control systems.
• Certification as a Functional Safety Engineer (CSME or TV Certified Functional Safety Engineer).
• Experience using SISTEMA safety integrity software.
• Expertise in conducting machine safety risk assessments and safety function evaluations.
• Knowledge of functional safety standards, including:
• ISO 13849-1, ISO 13849-2
• IEC 62061
• ISO 12100
• Ability to perform safety system verification and validation.
• Proficiency in reading electrical, pneumatic, and hydraulic schematics.
• Understanding of the Machinery Directive 2006/42/EC.
• Strong knowledge of electrical, hydraulic, and pneumatic controls.
• Familiarity with safety-rated machine safeguarding products, including safety interlocks, sensors, relays, and programmable logic controllers (PLCs).
• Experience in commissioning and troubleshooting safety functions and control system interfaces.

Nice-to-Have Skills:

• Basic understanding of EU Machinery Directive and CE marking requirements.
• Knowledge of the Provision and Use of Work Equipment Regulations (PUWER).
• Experience in developing safety-related processes and procedures.

Additional Competencies:

• Financial Acumen:

  Ability to interpret financial indicators and drive cost-effective safety solutions.

• Collaboration & Communication:

  Strong ability to build partnerships and convey technical information effectively.

• Innovation & Problem-Solving:

  Ability to develop creative and effective solutions for safety challenges.

• Leadership & Coaching:

  Experience mentoring teams and leading complex projects in a cross-functional environment.

• Health & Safety Focus:

  Commitment to building a proactive, injury-free workplace.

• Project Management:

  Ability to manage multiple projects while balancing scope, schedule, and resources.

QUALIFICATIONS

Education, Licenses, and Certifications:

• Required:

  Bachelor's degree in STEM (Science, Technology, Engineering, Math) or equivalent experience.

• Preferred:

  Advanced degree or additional certifications in Machine Safety, Functional Safety, or related fields.

Experience Required:

• Extensive experience in machine safety engineering, manufacturing plant safety, or related fields.
• Proven track record of leading large-scale safety projects and initiatives.

JobManufacturing

OrganizationCummins Inc.

Role CategoryHybrid

Job TypeExempt - Experienced

ReqID2413124

Relocation PackageNo