Division
BAL-Chakan
Department
Manufacturing Engineering
Level / Grade
EX
Functional Area
ME -VEH
1
Job Title
Manager Manufacturing Engineering Vehicle assembly
2
Reporting
Functional reporting to
: Div. Mgr / Department Head
Desirable: Engineering Graduate B.E/ B.Tech
ii) Experience
iii) Age Limit
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Job Role & Responsibilities
*Primary Responsibilities:*
Process designing, assembly readiness
- robust process, high repeatability
Lead the team to ensure on-time build of
pre-pilot batch, pilot batch and SOP batches.
Identify and close DFA points.
End of Line readiness, proficiency in CAN communication.
Q issues QSR RFT defects elimination
Trouble shooting of defects using problem solving tools like 7QC tools, Why-Why analysis etc
Capacity generation as and when required in stringent time frame
Assembly related ECR monitoring and implementation.
Ensure sub-assembly process establishment at supplier ends for new sub-assemblies, with systems, displays of IPO, SOP, Q alerts, Pokayoke check sheets
- *CBU / CKD / PLP process readiness*
Define packing configuration for new models introduced in export market.
Define container layout for CBU/CKD/PLP despatches.
Coordinate with suppliers for new packing material development.
- *Process Optimization*:
Analyze and refine manufacturing processes to meet optimal cost and quality benchmarks, including process engineering, tooling procurement. Lead ECRS activities.
- *Equipment Development*:
Design new machinery and upgrade existing equipment to improve production capabilities, and meet new model requirements.
- *Cost Management Initiatives*:
Conceptualize and lead projects focused on reducing operational costs.
*Additional Responsibilities:*
- *Team Management/Documentation*:
Supervise and mentor a team, providing guidance and support to ensure successful project execution. Ensure documentation readiness (TD, BOM, IPO, etc.)
Work with cross-functional teams to improve production processes, ensure compliance with safety and quality standards, and implement continuous improvement initiatives.
Proven track record of managing large projects (Material handling automation, MES, PokaYoke, etc. )from inception to completion, ensuring timely and within-budget delivery.
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Competency Requirements
- New product development knowledge
- APQP/DFA/DFM/DFMEA/PFMEA
- Ability to plan equipment and processes for New products
- Understanding of Machine balance / Operator balance
- Lean concepts like VSM / Strategic layout planning / MES / IOT and IOT and digitisation
- Engine/Vehicle/Machine shop /Paint shop /Press fabrication - in at least one of these must possess a high competency
- Problem solving approach 8D / Six Sigma / SPC / DOE etc
- Ability to plan Automation/Semi-automatic and have experience in handling material handling
- Good knowledge of Product or part where he has experience
- Engineering drawing study and interpretation
- Fixture/Gauge design and proving methodology
- Basic Vehicle manufacturing process & functional knowledge
- Process & facility planning for vehicle assembly, CKD, SKD etc.
- Basic automation and interlocks for automated cells
- Basic pneumatic, hydraulic and PLC systems functioning and error proofing
- Knowledge of industry trends in automation and error proofing
- Basic knowledge of Paint & fabrication processes
- Material handling- trolley, bins, stand, karakuri
- Basic quality system; inward system, in process inspection, final inspection, RM checking, WPR, CMM, 3d Scanning, spread sheet. 20 Basic quality systems.
- Iso 9001, QS- certification. Requirements and knowledge of audits
- Identification Marking system- punching, dot matrix, laser etching
Ability to work in a fast-paced environment
Good knowledge of process flow, data and logical interpretation
Ability to Adapt and Align
Strong analytical and problem-solving skills, and excellent communication skills.
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Likely sources
Current or past experience in 2-wheeler OEMs
