Mechanical Maintenance Engineer

Role & responsibilities

- Support in creating preventive and predictive maintenance schedule at daily, weekly and monthly level for the mechanical activities, in coordination with Production, Technology and CES teams

- Create the resourcing plan as per the maintenance schedule in order to handle day-to-day mechanical maintenance activities as well as shutdown jobs as per plan

- Collate mechanical discipline data for performance monitoring and prepare information report detailing out performance against KPIs of mechanical maintenance, take corrective actions and present the same to the lead maintenance in case of any escalations

- Create a plan for inventory control activities of mechanical spares and get it approved to ensure effective maintenance operations; issue spares for job execution as and when required

- Assist discipline manager with spares identification for procurement; follow up with vendor, purchase, and stores to ensure availability of the spares

- Assist in preparing mechanical maintenance cost and budgeting process, and analyse the same to ensure efficient utilization

- Execute as well as supervise mechanical maintenance task with quality and safety; ensure timely completion of tasks in adherence to standards, procedures and best practices

- Manage preventive and corrective mechanical maintenance of plant machinery in order to minimize production/ quality loss

- Analyse the current condition of the equipment, and monitor its performance trends to identify irregularities so as to rectify the same & ensure improvement in availability of equipment

- Carry out preservation activities as per schedule to ensure performance, functionality, as well as availability of the equipment's, assets etc.

- Manage the execution of shutdown jobs as per schedule to ensure timely completion

- Carry out regular look, listen, and feel (LLF) visits in the plant to identify potential failures, and suggest measures to rectify the same if any

- Identify issues jointly with Production, Quality, CES, EHS, and Technology teams, collect inputs and implement suggested measures to enhance plant health

- Conduct troubleshooting and root cause analysis (RCA) as an when required in coordination with CES team for technical support

- Maintain integrated management system (IMS) documents for mechanical maintenance to ensure repository of records for review and audit purposes

- Participate in reliability & integrity studies of mechanical systems and components as identified to ensure their safe and reliable operations

- Maintain integrity of maintenance with SAP PM and SAP MM data, analysis and costs by ensuring timely and correct data entries (such as pending jobs etc.) and validations

- Liaison with workshop team for repair activities so as to ensure timely completion of maintenance activities

- Facilitate and support minor projects activities as and when required

Preferred candidate profile

- Knowledge of various codes & standards

- Understanding of Mechanical equipment's periodic, proactive, & shutdown maintenance

- Ability to repair mechanical equipment's & refurbishment

- Troubleshooting & analysis

- Turnaround & shutdown coordination

- Contractor management

- Health and safety