Mechanical Engineer - OSD Formulation

Recruiter

Mohaneswara Reddy

https://www.linkedin.com/in/mohaneswarareddy

Role & responsibilities

Operations - Control, monitoring, and recording

• To monitor and carry out maintenance of utility equipment and review planned preventive maintenance of utility and production equipment.
• To provide quality service system such as, potable water, Steam, compressed air and Vacuum.
• To maintain and update the HVAC system.
• To review and update all engineering SOPs and other related documents along with quality assurance.
• Collaborates in the planning of new facilities and equipment or their replacement.
• Prepare work authorisation.
• Develop plant layout and prepare plans for facilities and requirements.
• Estimates costs of designed facilities.
• To ensure that the appropriate process validations, calibrations and qualification of all equipment are performed, recorded and reports are made available.
• To approve the instructions related to engineering operations and to ensure their strict implementation.
• Inspection of material received at engineering stores and approving the same and maintains the required inventory level for all equipment spares and Consumables like Lubricants, hardware etc. Follow up with the purchase department and supplier to get the required material in time.
• To provide quality service system such as, potable water, Steam, compressed air and Vacuum.
• To attend the breakdown of machineries on time so as to have less impact on quality and production.
• Ensure daily alarm log print taken and assessment completed within timeline.
• To do mechanical maintenance check as per checklist. 
• To involve in the training conducted in the section (Scheduled Training,Training on changes, Miscellaneous).

GMP

• To follow current Good Manufacturing Practice (cGMP).
• To participate in design, implementation, monitoring and continual improvement of Quality system.

QMS

• Involvement in deviation, change control documentations, risk assessments and CAPA in consultation with quality Assurance.
• To operate the CipDox System, Trackwise ,Pramaan SAP System And Ariba system based on the roles and rights provided in the application.
• To operate the Leucine system based on roles and rights provided.

Safety

• Strict adherence to safety, health and environment.
• Monitoring safely operation the machine as per SOP, with minimum rejection & maximum output.
• Estimating the human and material resources required for engineering services and facility management of units.
• Monitoring plant hygiene and adherence to Health safety and environment policy of the organisation.

Training

• To conduct training to subordinates.
• Responsible for identifying staff training needs, scheduling their work, disciplinary matters.
• Industrial relations and manpower development.

Administrative

• Identify areas of wastage.
• Identify areas of work simplification.
• Co-ordinates with contractors and sub-contractors for scheduling of work.
• Co-ordination with concerned department heads for timely execution of engineering activities.
• To carry out any other duties that may be allocated from time to time.

Energy Management System (EnMS):

• Keep abreast of potential energy and water saving products.
• Develop a program of energy-saving projects.
• Measure and verify the savings achieved.
• Commission and supervise specialist consultants.
• Analyze energy consumption histories on a weekly basis (say) to detect exceptions
• Diagnose, investigate and rectify detected exceptions
• Conduct or arrange staff awareness and motivation programs.
• Operate an energy-saving suggestion scheme.
• Assist in the development of energy-conscious design, maintenance, and operation Policies.

Others

• Discussion of the days work with Department Head.

Preferred candidate profile

B.E/B.Tech Mechanical with minimum 3 years in OSD Formulation Plant