Manager - Production

Role & responsibilities

To lead and manage the entire production operations of the cement plant, ensuring achievement of production targets with optimum utilization of resources while maintaining safety, quality, cost-effectiveness and compliance with statutory and environmental norms.

Key Responsibilities

• Production Planning & Execution
• Plan, organize, and monitor clinker and cement production to achieve targeted volumes.
• Ensure smooth plant operations by coordinating with process, maintenance, quality, and other functions.
• Optimize process parameters for maximum output and energy efficiency.
• Utilize SAP PP (Production Planning) module for production scheduling and monitoring.
• Process & Quality Control
• Monitor raw mix design, kiln operations, and cement quality parameters.
• Coordinate with Quality Control Department to ensure product meets BIS/IS standards.
• Analyze process bottlenecks and implement corrective actions.
• Cost & Efficiency Management
• Drive initiatives for energy conservation, fuel mix optimization, and cost reduction.
• Monitor and control specific power & heat consumption.
• Implement measures for reducing downtime and improving plant availability.
• Track and analyze production costs using SAP MM/CO for cost control.
• Safety & Compliance
• Ensure strict adherence to safety standards and statutory requirements.
• Promote a strong safety culture among the workforce.
• Ensure compliance with environmental norms (emissions, waste management, etc.).
• Team Leadership & Development
• Lead, motivate, and develop the production team to achieve departmental goals.
• Plan manpower deployment and skill development initiatives.
• Foster cross-functional coordination with maintenance, mechanical, electrical, and instrumentation teams.
• Ensure accurate shift reporting and manpower deployment through SAP HCM/PM.
• Reporting & Documentation
• Maintain daily/weekly/monthly production reports and KPIs.
• Present performance reviews to senior management.
• Ensure proper documentation for audits and certifications (ISO, Energy audits, etc.) using SAP systems.

Key Skills & Competencies

• Strong expertise in cement production processes (kiln, mills, pyro & grinding units).
• Hands-on experience with SAP modules PP (Production Planning), MM (Material Management), PM (Plant Maintenance).
• Knowledge of advanced process control systems (DCS/PLC-based).
• Leadership and team management skills.
• Analytical and problem-solving abilities.
• Focus on safety, sustainability, and operational excellence.

Preferred candidate profile

Looking for a candidate with 15+ years of relevant experience in Cement Industry.