Maintenance Supervisor Electrical & Mechanical

Job Profile: Maintenance Supervisor Electrical & Mechanical

Position Title

Experience Required

Industry Preference

Objective of the Role

To supervise and coordinate all day-to-day maintenance activities of electrical and mechanical Maintenance, ensuring maximum equipment uptime, safety compliance, and efficient resource utilization in support of plant operations.

Key Roles and Responsibilities

Preventive & Routine Maintenance

• Execute preventive maintenance schedules for electrical and mechanical equipment.
• Ensure adherence to maintenance checklists and standard operating procedures.
• Monitor performance of machines and initiate corrective actions before failures occur.

Breakdown Maintenance

• Lead troubleshooting and immediate response to breakdowns in machinery and utilities.
• Coordinate repairs and ensure minimal machine downtime.
• Maintain records of breakdowns, repairs, and root cause analyses.

Electrical Maintenance

• Supervise maintenance of electrical panels, motors, transformers, and lighting systems.
• Check and calibrate sensors, relays, and PLC-based systems and other electrical systems.
• Ensure compliance with electrical safety standards and proper load management.
• Know About the CNC,VMC, Gear Hobbing, Conduction Hardening & Tempering, M/c Maintenance

Mechanical Maintenance

• Oversee maintenance of mechanical components including gearboxes, pumps, conveyors, bearings, shafts, and hydraulics.
• Ensure proper lubrication, alignment, and condition monitoring of mechanical parts.
• Address mechanical wear and tear proactively.

Spare Parts & Inventory Control

• Coordinate with the store/purchase department for spare part availability.
• Monitor critical spare stock levels and raise requisitions as required.
• Ensure proper documentation of spare consumption.

Team Supervision

• Lead and supervise a team of electricians, fitters, and technicians.
• Assign daily tasks and ensure effective resource allocation.
• Train junior staff on equipment handling, troubleshooting, and safety protocols.

Documentation & Reporting

• Maintain daily maintenance logs and ERP entries.
• Report equipment status, maintenance activities, and pending issues to the Maintenance Manager.
• Support audit-related documentation and compliance.

Safety & Compliance

• Ensure maintenance activities comply with EHS (Environment, Health & Safety) regulations.
• Conduct risk assessments and enforce lockout/tagout procedures during maintenance.
• Promote a culture of safety and continuous improvement among the team.

Key Performance Indicators (KPIs)

• Machine downtime due to maintenance
• Preventive maintenance adherence rate
• First-time fix rate for breakdowns
• Safety incident rate
• Spare part lead time and availability
• Team productivity and task completion rate

Preferred Skills & Competencies

• Strong knowledge of both electrical and mechanical systems
• Hands-on skills in diagnostics, repair, and troubleshooting
• Familiar with ERP-based maintenance tracking
• Team leadership and communication skills
• Knowledge of safety standards and regulatory compliance
• Ability to work under pressure and respond quickly to issues