Fix Yantra Engineering

Production Engineer – Duties & Responsibilities Company: Fix Yantra Engineering Location: Bhosari, Pune Industry: Precision Tool Room – Jigs & Fixtures, Automation Parts ✅ 1. Production Planning & Execution: Interpret fixture/component drawings and ensure job planning as per priority and delivery commitment. Plan daily and weekly production schedules based on order intake and available resources. Allocate jobs to machines (VMC, HMC, Milling, Turning, Grinding, Wirecut, etc.) with optimal utilization. Monitor production targets vs actual output and take corrective action. ✅ 2. Process ManagementDefine machining sequence, clamping, and tooling plan for parts before execution. Create process sheets, cutting tool lists, and ensure proper job setup for operators. Ensure correct fixture mounting and zero setting for precision machining. Coordinate pre- and post-machining operations: drilling, tapping, threading, reaming, deburring, etc. ✅ 3. Quality & Inspection CoordinationEnsure first-off inspection and in-process checks using measuring instruments. Coordinate with QC team for CMM inspection and surface finish checks. Ensure chamfer, thread depths, and all critical dimensions are met as per drawing. Take feedback from inspection team and implement improvements on production floor. ✅ 4. Resource & Shopfloor ManagementEnsure machine availability, proper tooling, raw material, and consumables on time. Supervise operators and helpers to follow job discipline, 5S, and safety protocols. Monitor machine health, coolant levels, and maintenance issues. Minimize machine idle time, tool breakages, and rework. ✅ 5. Vendor Coordination (if applicable)Coordinate for outsourced processes like heat treatment, anodizing, plating, etc. Track part movement and ensure timely return from external vendors. ✅ 6. Documentation & ReportingMaintain job cards, machine logbooks, and daily production reports. Update job status on production tracking system (Excel or ERP, if any). Prepare internal NCR reports for rework/rejection and analyze root cause. ✅ 7. Communication & CoordinationAttend daily production meetings and coordinate with Design, QC, Purchase, and Stores. Provide regular updates to the Design & Project Engineering Team for delivery planning. Communicate any delay or bottleneck immediately to management. ✅ 8. Continuous ImprovementParticipate in cost reduction, cycle time reduction, and process improvement initiatives. Suggest fixture or tool modification for ease of production or accuracy improvement. Implement kaizen and lean practices on the shop floor. 1. उत्पादन योजना और कार्यान्वयनफिक्स्चर/पार्ट की ड्राइंग को समझकर प्राथमिकता और डिलीवरी शेड्यूल के अनुसार उत्पादन योजना बनाना। रोज़ाना और साप्ताहिक प्रोडक्शन प्लान तैयार करना। विभिन्न मशीनों (VMC, HMC, मिलिंग, ग्राइंडिंग, वायरकट आदि) पर जॉब का उचित आवंटन। प्रोडक्शन टारगेट के अनुसार वास्तविक प्रगति की निगरानी करना। ✅ 2. प्रोसेस मैनेजमेंटमशीनिंग अनुक्रम, क्लैम्पिंग और टूलिंग प्लान को परिभाषित करना। प्रोसेस शीट्स और टूलिंग लिस्ट बनाना, और ऑपरेटर को सेटअप के अनुसार गाइड करना। सही फिक्स्चर माउंटिंग और ज़ीरो सेटिंग सुनिश्चित करना। ड्रिलिंग, टैपिंग, थ्रेडिंग, रीमिंग, डिबरिंग जैसे ऑपरेशनों का समन्वय करना। ✅ 3. गुणवत्ता और निरीक्षण समन्वयफर्स्ट-ऑफ इंस्पेक्शन और इन-प्रोसेस चेक्स सुनिश्चित करना। QC टीम के साथ CMM इंस्पेक्शन और सर्फेस फिनिश की पुष्टि करना। चेम्फर, थ्रेड डेप्थ और सभी क्रिटिकल डाइमेंशन को सुनिश्चित करना। निरीक्षण टीम से फीडबैक लेकर सुधार लागू करना। ✅ 4. संसाधन और शॉप फ्लोर प्रबंधनमशीन, टूलिंग, रॉ मटेरियल और कंज्यूमेबल्स की समय पर उपलब्धता सुनिश्चित करना। ऑपरेटर और हेल्पर की निगरानी करना, 5S और सेफ्टी का पालन कराना। मशीन कंडीशन, कूलेंट और मेंटेनेंस की निगरानी करना। मशीन आइडल टाइम, टूल ब्रेकेज और रिवर्क को कम करना। ✅ 5. वेन्डर समन्वय (यदि आवश्यक हो)आउटसोर्स प्रोसेस जैसे हीट ट्रीटमेंट, एनोडाइजिंग, प्लेटिंग आदि के लिए समन्वय करना। पार्ट मूवमेंट ट्रैक करना और समय पर वापसी सुनिश्चित करना। ✅ 6. प्रलेखन और रिपोर्टिंगजॉब कार्ड, मशीन लॉगबुक और डेली प्रोडक्शन रिपोर्ट बनाए रखना। प्रोडक्शन ट्रैकिंग सिस्टम (Excel या ERP) पर अपडेट देना। रिवर्क/रिजेक्शन के लिए NCR रिपोर्ट बनाना और रूट कॉज एनालिसिस करना। ✅ 7. संवाद और समन्वयडेली प्रोडक्शन मीटिंग में भाग लेना और डिज़ाइन, QC, परचेस, और स्टोर्स टीम से समन्वय करना। डिलीवरी प्लानिंग के लिए डिज़ाइन एवं प्रोजेक्ट इंजीनियरिंग टीम को अपडेट देना। किसी भी देरी या समस्या की जानकारी तुरंत प्रबंधन को देना। ✅ 8. निरंतर सुधारकॉस्ट कटिंग, सायकल टाइम रिडक्शन और प्रोसेस सुधार में भाग लेना। प्रोडक्शन में सुविधा या एक्यूरेसी सुधार के लिए फिक्स्चर/टूल में बदलाव सुझाव देना। शॉप फ्लोर पर काइज़ेन और लीन प्रैक्टिसेस लागू करना।

Candidate should have experience in operating and programming

🧾 Job Profile: Quality EngineerCompany: Fix Yantra Engineering Location: Bhosari, Pune, Maharashtra Job Type: Full-Time Department: Quality Control / Inspection Reports To: General Manager 📌 About the Company:Fix Yantra Engineering is an ISO 9001:2015 certified precision tool room specializing in the design, manufacturing, and assembly of BIW fixtures, jigs, and automation components. Our capabilities include critical machining jobs, CMM inspection, and customized fixture solutions for leading automotive automation integrators. 🎯 Job Objective:To ensure that all incoming materials, in-process operations, and final products meet design specifications, customer requirements, and quality standards, ensuring smooth execution of projects with CMM-inspected, cost-effective precision parts. 🔧 Key Responsibilities:Review technical drawings, process sheets, and customer specifications to establish inspection standards. Carry out first-piece, in-process, and final inspection of jigs, fixtures, and critical components. Operate and program CMM (using PolyWorks or similar software) for dimensional inspection. Develop and maintain Quality Control documentation, including reports, checklists, and NCRs. Ensure all machining jobs are inspected for thread sizes, chamfering, surface hardness, and other critical features. Conduct root cause analysis and recommend corrective and preventive actions (CAPA). Coordinate with Design & Project Engineering Team for design validation and improvements. Maintain calibration records of measuring instruments and ensure periodic calibration. Collaborate with vendors and sub-contractors for incoming material quality control. Lead quality audits, both internal and customer-driven, ensuring readiness and compliance. Ensure strict adherence to ISO 9001:2015 standards and internal SOPs. 📋 Required Skills:Strong understanding of engineering drawings, GD&T, and machining processes. Proficient in handling inspection tools such as Vernier, Micrometer, Height Gauge, Dial Bore, and Thread Gauges. Knowledge of CMM machine operation and inspection reporting. Experience in fixture and automation component inspection is preferred. Familiarity with ISO standards, documentation, and internal audits. Good analytical and communication skills. 🎓 Qualification & Experience:Diploma / BE / B.Tech in Mechanical / Production Engineering. Minimum 1–5 years experience in quality inspection (preferably in a tool room or fixture manufacturing setup). ✅ Preferred Candidate Traits:High attention to detail and documentation discipline. Willingness to work in a fast-paced, delivery-focused environment. Team player with problem-solving attitude. 💰 Compensation:As per industry standards and candidate experience.

📌 Key Duties & Responsibilities: 1. Bookkeeping & Accounts MaintenanceMaintain accurate books of accounts using Tally or preferred ERP. Record day-to-day financial transactions (sales, purchases, expenses, etc.). Reconcile bank statements and handle petty cash. 2. GST & Tax CompliancePrepare and file monthly GST returns (GSTR-1, GSTR-3B). Maintain records for Input Tax Credit (ITC) reconciliation. Ensure TDS deductions and timely filings. Support in income tax return preparation and audit compliance. 3. Billing & InvoicingGenerate GST-compliant sales invoices based on dispatch. Maintain invoice records for all customers like Comau, Hirotec, Thyssenkrupp, etc. Track and manage purchase orders, GRNs, and billing cycles. 4. Accounts Payable & ReceivableMonitor customer receivables, follow up for timely payments. Manage vendor payments and payment terms. Handle advance payments, credit notes, and debit notes as required. 5. Inventory & Costing CoordinationWork with the production team to update inventory records. Track material consumption for costing purposes. Assist in job-wise costing and margin analysis. 6. MIS & Financial ReportingPrepare monthly profit & loss statements, balance sheets, and cash flow reports. Generate reports for management review (outstanding receivables, payables, etc.). Help in annual financial audit preparation. 7. Payroll CoordinationAssist in processing salaries, maintaining employee advances, and statutory compliance like PF/ESIC if applicable. 8. Customer/Supplier CoordinationShare ledger statements with clients regularly. Coordinate with vendors regarding bills and payments. Support in rebate agreements (e.g., 2% rebate for Comau). 9. Documentation & RecordsMaintain all financial documentation in digital and physical format. Handle documentation for ISO 9001:2015 audits and internal reviews. 10. Support to ManagementAssist the General Manager in budgeting, forecasting, and financial planning. Provide insights into cost optimization and financial health. 🎯 Skills & Tools Required:Proficiency in Tally Prime. Strong knowledge of GST, TDS, and statutory compliance Excel proficiency for data management and reporting Knowledge of manufacturing accounting (job costing, inventory tracking) Attention to detail and accuracy

Responsible for fitting and welding of jigs, fixtures, and automation parts as per drawing. Must read technical drawings, use welding tools, and maintain quality and safety standards. ड्रॉइंग के अनुसार जिग्स, फिक्स्चर और ऑटोमेशन पार्ट्स की फिटिंग और वेल्डिंग करना। तकनीकी ड्रॉइंग पढ़ना, वेल्डिंग टूल्स का उपयोग करना और गुणवत्ता व सुरक्षा मानकों का पालन करना आवश्यक।

Key Duties & Responsibilities1. Quality Planning & StrategyDevelop, implement, and maintain ISO 9001:2015 quality management systems. Create and update quality manuals, SOPs, and inspection checklists for manufacturing processes. Establish QC plans for BIW fixtures, jigs, and automation components. 2. Inspection & TestingSupervise in-process and final inspection for machining (milling, drilling, grinding, VMC, tapping, threading, reaming). Oversee CMM inspection and generate reports using PolyWorks software. Verify surface hardness (75–80 HRC) and chamfer dimensions before dispatch. Ensure first-piece approval before bulk production. 3. Supplier & Material QualityApprove raw materials and outsourced components based on technical standards. Coordinate quality checks for surface coatings (blackening, zinc plating, anodizing, etc.). Maintain vendor quality performance records. 4. Customer CoordinationAddress customer quality concerns and coordinate corrective/preventive actions (CAPA). Ensure timely submission of PPAP, ISIR, and inspection reports to customers like Comau, Hirotec, Chropynska, etc. 5. Team ManagementLead and train QC inspectors on precision measurement tools, gauges, and CMM operations. Assign inspection tasks and monitor completion. 6. Continuous ImprovementIdentify process deviations and drive root cause analysis. Work with the Design & Project Engineering Team to prevent repeat quality issues. Implement Kaizen, 5S, and Lean quality practices in QC. 7. Documentation & ComplianceMaintain calibration records for gauges, CMM, and other measuring instruments. Ensure traceability for every job through quality documentation. Prepare and present monthly quality performance reports to management. Qualifications & SkillsDiploma/Degree in Mechanical Engineering or related field. 8+ years experience in quality control in a precision manufacturing environment. Strong knowledge of BIW fixtures, jigs & fixtures, and automation parts. Proficiency in CMM operations (PolyWorks preferred). Understanding of ISO 9001:2015 quality systems. Strong leadership, analytical, and problem-solving skills. Performance Indicators (KPIs)% of jobs dispatched without customer complaints. Reduction in in-process rejection rates. Timely closure of NCRs and CAPAs. Supplier quality performance improvement.