DCS Operator / Panel Officer / Executive - Production

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The purpose of this position is to execute the plan ensuring the on time production of batches in the Plant and adherence of the personnel to the standard operating procedures.

Operating the plant Through DCS panel & managing field plant activities to comply QHSSE requirement with conservation of natural resources / utilities / RM.

• Provide confirmation to operator for batch charging.
• Ensure process records are maintained in batch card. Where required call for the same for cross verification with panel readings.
• Check record of charging qty, pressure, flow, temp, unloading etc (as applicable) in batch card.
• Be vigilant in process monitoring, visual checks while batch is in process and coordinate with operator / shift in-charge for field report, process conformity and abnormalities observed, if any.
• Maintain communication and coordination with the / shift in-charge while batch is in process.
• Highlight deviations immediately to avoid rework / failure and control delay in delivery.
• Check the labels for lot nos, batch nos etc prior to its issue for fixing on packages.
• Ensure that necessary fitments and checks prior to tanker unloading or loading start-up are done.
• Maintain all necessary records and provide details of process summary in shift Log books including those related to Safety, Quality, Mechanical problems / repairs and process changes
• Implement / Maintain HSE practices in all activities.
• Ensure that batch data in the DCS is archived properly and can be retrieved when required.
• Maintain list of interlocks ensure that the same are in protected condition to avoid inadvertent use.
• Follow MOC procedures for any request for change in batch size, interlock, settings etc.
• Ensure that the equipment, operating vessel and lines, valves, etc in good condition & in synchronized condition with DCS / operating system.
• Coordinate with instrumentation team for all DCS settings, interlocks, changes, operating conditions.
• Ensure prompt maintenance, trouble shooting of deviations, breakdown corrections in coordination with instrumentation dept.
• Ensure that measuring / special devices (if any) are always in calibrated condition, if not get the same calibrated from instrumentation dept.
• Follow instructions provided by instrumentation dept for panel operations.
• Follow guidelines for waste management.
• Participate in safety talk and other routine training programs specific to the Job; trainings on Emergency response, mock drill and other QHSSE elements shall be strictly attended.
• To operate the DCS, monitoring of process efficiently to avoid potential failure.
• Provide training to sub ordinate for SOP / WI & HSE practices.
• To ensure the adherence of safety standards, operating procedures and processes for the related products as per the ISO norms by all subordinates
• To prepare reports related to production module of prior, during and post production of each batch
• To send in processed and finished product samples to the QC department for analysis and receive the feedback report of the same for dispatch/reproduction purposes
• To monitor the reactor status and inform the maintenance department if need be
• To fill up batch cards on the ongoing production

To ensure that all safety procedures are adhered to in the Plant.