Job
Description
Role & responsibilities Participate on regular safety training at site: Safety rules and guidelines Operating procedures Incident sharing and learning Permit to work and Risk Assessment, etc. Active support to the safety culture at site and work safely for incident free operation. Enhance Safety Culture Lead the team towards a safe operation of Rubber, Compounding, Utilities and WWTP. Maintain SHE standards and support SHE program (like RIR, BBS, KMS, Sustainability) Plan Safety talks & Risk assessments with employees Establish effective work permit system, Implementation of process safety. Plant operation: Follow all safety guidelines and work procedures to operate the processes of preparation of solutions, charging batches (base rubber, graft rubber & agglomerator), controlling process parameters (temperatures, levels, pressures, etc.), dumping and transferring finished batches to storage tanks and supervising reactor cleaning. Supervise and control temperature, level and pressure of day-tanks of materials such as: Styrene, Butadiene, Acrylonitrile, Acetic Anhydride, Soap, etc. Operate as per the Alarm Management System and review it regularly to keep it updated. Outcome: Prime production, raw material & energy saving, zero incident of unsafe acts. Startup / Shutdown: Follow all safety guidelines and work procedures during startups and shutdowns. Monitor temperature and pressure of reactors, vessels, day tanks during shutdown period. Execute pressure testing of reactors after cleaning. Prepare all batch solutions required during startups Troubleshooting and coordination with other departments: Monitor process conditions and results to identify variations of fluctuations which could lead to abnormal operations, unsafe conditions or adversely affect product quality notifying Shift Leader immediately of major potential issues. Investigation and identification of the root cause of problems related to safety performance and quality of the product. Support Maintenance department (Instrumentation, Electrical and Mechanical) during break downs & shutdowns. Outcome: Reduction of off grade/off-spec generation. Reduction of downtime of reactors. Improved production consistency. Maintain records: Maintain Log Sheets for rubber production (hourly Panel Log Sheet) and Log Sheets for vessel entry (Confined Space Entry). Review results and entries of data on Log Sheets to identify trends or abnormalities when they occur.
