Core Coil Assembly (CCA)

As a Core Coil Assembly (CCA) Technician at Atlas Transformers India Ltd, your role involves assembling and winding the core and coil components of transformers. You will work with both electrical and mechanical components to ensure the creation of high-quality transformers that meet design specifications and safety standards. Key Responsibilities: - Assemble the transformer core by stacking core laminations with precision alignment. - Ensure the core is properly magnetized and meets required specifications. - Perform core testing to verify efficiency and performance standards. - Wind copper or aluminum wire around the core to create primary and secondary coils. - Ensure winding is done to the correct tension and number of turns as per technical drawings and specifications. - Utilize specialized winding machines for accuracy and quality. - Apply insulation materials (such as paper, polyester, or epoxy) to the coils to prevent electrical short circuits. - Inspect insulation for consistency and quality to prevent failures during operation. - Combine the core and coils into the transformer housing, ensuring proper alignment and fit. - Install bushings, tap changers, and other necessary components. - Perform assembly checks and ensure the unit is ready for testing. - Conduct electrical tests (e.g., insulation resistance, high voltage, turns ratio, etc.) to verify transformer functionality. - Document test results and make adjustments to enhance product performance if needed. - Ensure the product adheres to industry standards and quality controls. - Adhere to safety guidelines and best practices for personal and workplace safety. - Regularly maintain and calibrate equipment used in the assembly process. - Troubleshoot mechanical or electrical issues that may arise during the assembly process. Soft Skills: - Strong problem-solving skills. - Ability to work independently and in a team. - Good communication skills to coordinate with team members and other departments. Qualifications Required: - BE Electrical,