AGM / Senior Manager Electrical (EAF, LF, VD, Hot Metal Handling, RMHS

Role & responsibilities

Key Responsibilities

1. Electrical Operation & Maintenance

• Ensure smooth functioning of EAF and LF transformer operations including tap changer control, power factor monitoring, and current regulation.
• Maintain electrode control systems and ensure proper calibration and protection settings.
• Monitor and maintain performance of electrical drives, motors, control panels, PLC/SCADA systems, and power distribution networks.
• Troubleshoot electrical faults in EAF, LF, VD, Hot Metal Handling, and RMHS areas to minimize downtime.
• Plan and implement preventive, predictive, and breakdown maintenance schedules to maximize uptime and equipment life.
• Support safe and reliable electrical operation during furnace start-ups, shutdowns, and process transitions.

2. Furnace Power System Management

• Oversee electrical systems for conveyors, screens, feeders, weigh hoppers, and transfer systems in RMHS.
• Manage electrical systems of cranes, hydraulic drives, and control panels in hot metal and scrap charging areas.
• Ensure proper functioning of electrical interlocks, sequencing, and safety devices across RMHS and Hot Metal Handling systems.
• Coordinate with mechanical teams for system integration and process reliability.

3. Energy Management & Power Optimization

• Monitor and analyze power consumption across EAF, LF, VD, and auxiliary systems.
• Implement energy-saving initiatives such as power factor improvement, no-load loss reduction, and efficient load management.
• Liaise with central utility and energy departments for power allocation and optimization.
• Maintain and update single-line electrical diagrams and documentation.

4. Safety & Compliance

• Enforce strict adherence to electrical safety standards, PPE usage, and Lockout-Tagout (LOTO) procedures.
• Ensure compliance with Indian Electricity Rules (IE), Central Electricity Authority (CEA) regulations, and the Factory Act.
• Conduct safety audits, risk assessments, and incident investigations for all SMS electrical installations.
• Maintain proper earthing, lightning protection, and insulation systems.

5. Maintenance Planning & Reliability

• Prepare and implement preventive, predictive, and shutdown maintenance plans for all major electrical equipment.
• Conduct Root Cause Analysis (RCA) for equipment failures; develop and implement corrective action plans.
• Maintain updated records of equipment health, breakdowns, and downtime trends.
• Collaborate with OEMs for technical support, upgrades, and reliability improvement projects.
• Drive condition monitoring programs including thermography for critical assets.

6. Team Leadership & Coordination

• Lead a team of engineers, supervisors, and electricians across multiple shifts.
• Assign responsibilities, monitor performance, and ensure skill development through training and mentoring.
• Coordinate with operations, mechanical, instrumentation, and automation teams for integrated plant performance.
• Ensure timely execution of jobs per maintenance schedules and production priorities.
• Foster a culture of safety, discipline, and continuous improvement.

7. Documentation & Reporting

• Prepare and submit daily, weekly, and monthly reports on equipment availability, breakdowns, and energy consumption.
• Maintain updated equipment history cards, test reports, and spare part inventory.
• Support audits, inspections, and management reviews.
• Ensure all maintenance and inspection data is recorded in SAP CMMS systems

Preferred candidate profile

Qualifications & Experience

• B.E./B.Tech in Electrical/Electrical & Electronics Engineering.

• Senior Manager: 14 to 18 years of experience in electrical maintenance in Steel Melting Shop or heavy industrial electrical systems.
• AGM: 18 to 22 years of experience managing high-power electrical systems in integrated steel plants with mandatory exposure to EAF, LF, VD.