Unit Head- Metal Industry

Productivity Management

• Develop production plans based on sales orders and ensuring accomplishment of targets as per business plan
• Reviewing daily production and taking corrective measures wherever necessary to ensure timely accomplishment of production targets
• Close monitoring on fuel and consumables to optimize cost of production and ensure cost is not exceeding than desired outcome without compromising desired quality standards.
• Drive continuous improvement and cost reduction projects: mentoring & enabling execution of Lean manufacturing and Kaizen projects for elimination of business irritants and non-value added process

Industrial Engineering

• Regular analysis on available machineries in BBSU, Rotaries in smelting and pots in refining and if required recommend for new machines/equipments and renovation and modification of existing machines/equipment’s.
• Define production processes stage wise and do lay out designing of plant, to ensure optimum production with less production cycle time and manpower requirements
• Define Preventive maintenance plan and ensure rigorously plan has been adhered with proper MIS on health of all machineries
• Organizing the repair and routine maintenance of production equipment and ensure there is no loss of Production because of Equipment or Machine Breakdown
• Guide and help project and maintenance team to install and commission new machines and equipment’s as per the lay out, design and functional requirements

Production Quality

• implement different verticals of Manufacturing Excellence, including vertical for technical quality, Environ Management (EHS), TQM and Production Process Management
• Execute production quality standards, create awareness and set periodic target to improve and monitor the outcome
• All quality standards are adhered on production floor in consultations with Quality department and there is no NC in internal and external audits

Environment Health & Safety

• Ensure all safety equipment are placed as per the standards and statutory compliances
• All Health, Safety and environment related certification have been completed and there is no NC during any internal or external audits.
• In coordination with Plant HR and Admin conduct regular awareness session to educate production floor workers and relevant staffs to avoid any accidents due to negligence and lack of awareness
• Ensure sufficient availability of personal protection equipment in plant and ensure all the people on production are using them (especially mask, helmet and safety shoes)
• Inspect and evaluate the equipment and processes related to pollution/environment in working areas to ensure compliance with government safety regulations and industry standards.
• Ensure all compliances of Pollution Control Board are met properly and there is no NC found in Internal or external Audits and there are no complaints.

People Management

• Manage workforce and build harmonious working environment on production floor for better productivity
• Review and measures individual performance on regular basis and reward good performer and initiate performance improvement plan for below average performer.
• Drive Kaizen, 5’s and other innovative system to improve performance of individuals.
• Identify skills set and skill gap of individual and impart regular coaching and training to cope with standard performance benchmark and strive to take each individual performance at next level