Job Summary
State Lead - Quality (Wind Projects & O&M)
Key Roles & Responsibilities
1. Quality Management System (QMS) Leadership
Establish and Implement:
Develop, implement, and maintain the State-level Quality Management System (QMS) in alignment with corporate policies, ISO 9001 standards, and other relevant certifications.Process Excellence:
Drive continuous improvement initiatives for all construction and O&M processes to minimize the Cost of Poor Quality (COPQ)
, reduce Non-Conformity Reports (NCRs), and enhance overall efficiency.Documentation Control:
Ensure rigorous control, maintenance, and archiving of all quality-related documentation, including Inspection and Test Plans (ITPs), audit reports, and final quality dossiers for asset handover.
2. Project Quality Assurance & Control (EPC/Construction Phase)
ITP Oversight:
Own the review and approval of ITPs for all wind project phases, including civil works (foundations, roads), electrical systems (substation, transmission lines), and WTG erection and commissioning.Site Inspections & Audits:
Conduct scheduled and surprise quality audits and inspections at project sites, ensuring adherence to design specifications, material quality, and workmanship.Vendor and Contractor Management:
Lead the technical evaluation and quality auditing of critical vendors and sub-contractors. Monitor their QA/QC performance, issue corrective actions, and ensure timely closure of all quality issues.Handover Management:
Oversee the final quality checks, performance testing (e.g., power curve testing), and documentation required for the seamless Handover to Operations (HOTO)
.
3. Operation & Maintenance (O&M) Quality
O&M Quality Protocols:
Define and enforce quality protocols for all O&M activities, including scheduled Preventive Maintenance (PM), Corrective Maintenance (CM), and major component replacements (e.g., gearbox, blades).Asset Health Monitoring:
Collaborate with the O&M team to utilize SCADA and Condition Monitoring Systems (CMS) data to proactively identify potential quality issues or asset underperformance.Root Cause Analysis (RCA):
Lead detailed Root Cause Analysis for chronic failures or significant equipment downtime, implementing robust Corrective and Preventive Actions (CAPA)
to prevent recurrence.Statutory Compliance:
Ensure all operational quality and technical compliance requirements mandated by local and state regulatory bodies are met.
4. Team Leadership and Development
Mentorship:
Lead, mentor, and develop the site Quality Engineers and Technicians within the state/region.Training:
Identify training needs and organize sessions on best practices, new quality tools, and standard operating procedures (SOPs) for the entire project and O&M team.Safety Culture:
Act as a champion for the integration of Quality, Health, Safety, and Environment (QHSE) standards, ensuring quality goals are never pursued at the expense of safety.
Qualifications and Experience
Education:
Bachelor's degree in Electrical, Mechanical, or Civil Engineering. A Masters degree or relevant certification (e.g., Certified Quality Engineer, Six Sigma Green/Black Belt) is highly desirable.Experience:
10 to 15 years
of progressive experience in Quality Assurance/Control, with a minimum of 5 years in a leadership role within the Renewable Energy sector (specifically Wind)
.Domain Expertise:
Proven expertise spanning both the Greenfield Construction (Projects)
and the Operation & Maintenance (O&M)
phases of utility-scale wind farms.Technical Knowledge:
Deep knowledge of wind turbine technology (various OEM platforms), balance of plant (BoP) systems, and associated civil and electrical quality codes and standards.QMS Expertise:
Extensive working knowledge of ISO 9001
and experience in managing external and internal audits.
Required Skills
Exceptional Leadership:
Proven ability to lead and influence cross-functional teams (Projects, O&M, Engineering, Procurement) to achieve quality objectives.Analytical Skills:
Strong ability to perform data-driven analysis, RCA, statistical process control, and performance reporting.Communication:
Excellent verbal, written, and presentation skills for reporting to senior management and communicating complex technical requirements to site personnel and external stakeholders.Regulatory Knowledge:
In-depth understanding of state-specific regulatory and permitting requirements related to wind farm quality and safety.Problem-Solving:
Decisive and pragmatic approach to resolving complex technical and quality-related bottlenecks on a fast-paced project/operational schedule.