Job
Description
*Job Purpose*: To lead the Quality function for a solar PV module manufacturing plant by establishing, implementing, and monitoring quality systems across raw materials, in-process, and finished goods to ensure the highest product standards, compliance with certifications, customer satisfaction, and zero-defect output. *Key Responsibilities*: *1. Quality Strategy & Systems* * Define and implement Quality Management Systems (QMS) compliant with *IEC, **MNRE, **BIS, **UL, and **ISO 9001/14001/45001*. * Develop SOPs, inspection protocols, and quality plans for the entire production process cell interconnection, lamination, framing, testing, etc. * Set and monitor KPIs like defect rate, yield, rework, and customer complaints. *2. Incoming Material Inspection* * Ensure thorough inspection and testing of *glass, cells, EVA, backsheet, junction boxes*, etc. * Develop supplier audit programs and manage incoming material quality with the purchase team. *3. In-Process Quality Control* * Deploy quality checkpoints across each stage (tabbing, stringing, layup, lamination, etc.) * Ensure tools like *SPC, **FMEA, **RCA, **5 Why, and **Control Charts* are used for root cause analysis and process control. * Monitor machine calibration, cleanroom environment, and operator training. *4. Final Product Testing* * Oversee module testing procedures (Flash Test, EL, Hi-pot, Insulation Resistance, etc.). * Ensure consistency in power output, efficiency, appearance, and adherence to specifications. * Ensure traceability through barcoding and test reports. *5. Certification & Compliance* * Coordinate with third-party labs (like TUV, UL, BIS) for type approval, factory audits, and product certification. * Ensure compliance with Indian and international regulatory standards. * Maintain documentation for internal and external audits. *6. Customer Quality & Complaint Handling* * Lead customer complaint investigations and CAPA (Corrective and Preventive Actions). * Conduct root cause analysis, implement process improvements, and share 8D reports. *7. Team Management* * Lead and mentor a team of QA/QC engineers, inspectors, and lab technicians. * Develop skill matrix, conduct training, and ensure a culture of quality and continuous improvement. *8. Continuous Improvement* * Drive Six Sigma / Kaizen / 5S initiatives across the plant. * Work with Production, Maintenance, and R\&D to improve yield and reduce rejections. *Key Skills & Competencies*: * In-depth understanding of solar PV module production process (Mono PERC, Topcon, HJT, etc.) * Strong knowledge of testing equipment (Sun Simulator, EL Tester, Hi-pot Tester) * Audit experience (BIS, ISO, IEC) * Analytical and problem-solving skills * Leadership and team management * Communication and report-writing *Qualifications*: * B.Tech/B.E. in Electrical/Electronics/Mechanical/Materials Engineering * Minimum 8–15 years experience in quality in a solar module manufacturing plant * Certified Lead Auditor (ISO 9001) preferred
