Process Automation Engineer

Key Responsibilities

Automation Strategy & Architecture

• Define and implement standardized automation architecture across the facility, including PLC platforms, I/O configurations, communication protocols (e.g., OPC UA, Modbus, Ethernet/IP), and software frameworks.
• Lead the integration of equipment and systems into centralized SCADA/DCS platforms ensuring interoperability and scalability.
• Develop and enforce automation standards for new equipment and systems to ensure consistency and future-proofing.

Vendor Identification & Management

• Identify, evaluate, and onboard automation vendors and system integrators aligned with project goals and compliance requirements.
• Drive technical discussions with vendors to ensure alignment with centralized architecture and integration capabilities.
• Manage vendor performance during design, commissioning, and qualification phases.

Touchless Operations & Robotics

• Champion the implementation of touchless operations through robotics, automated guided vehicles (AGVs), and smart sensors.
• Lead automation initiatives in pharmaceutical manufacturing and packaging areas to reduce manual interventions and enhance compliance.
• Collaborate with cross-functional teams to integrate robotics with MES, SCADA, and ERP systems.

URS & Equipment Integration

• Draft and review User Requirement Specifications (URS) with a focus on automation readiness and centralized system integration.
• Ensure all new equipment is compatible with the facilitys automation standards and digital infrastructure complying all International Automation Standards.
• Collaborate with engineering and operations teams to validate integration plans and execution.

Data Management & Analytics

• Establish data acquisition and historian systems for real-time monitoring and analytics.
• Develop dashboards and reporting tools to visualize equipment performance, process KPIs, and compliance metrics n Jointly with Data Scientist and Lead Industry 4.0.
• Utilize analytics to drive predictive maintenance, process optimization, and decision-making.

Installation, Commissioning & Qualification

• Oversee installation, commissioning, and qualification (IQ/OQ/PQ) of automation systems and integrated equipment.
• Ensure all activities are executed within project timelines, budget, and regulatory frameworks.

Compliance & Documentation

• Ensure automation systems comply with USFDA, EU GMP, and ISO standards.
• Maintain comprehensive documentation including validation protocols, SOPs, and audit trails.
• Conduct periodic reviews and audits to ensure system reliability and data integrity.

Continuous Improvement & Innovation

• Stay abreast of emerging technologies in automation, robotics, and pharma manufacturing.
• Drive continuous improvement initiatives to enhance operational efficiency and digital maturity.
• Foster a culture of innovation and collaboration across teams.

Candidate Profile

Education

• Bachelor’s/Master’s in Instrumentation, Automation, Electronics, or related engineering discipline.

Experience

• Minimum 7–8 years in pharmaceutical or API manufacturing automation, preferably in greenfield projects.
• Direct experience in DCS OEM’s like Siemens, Emerson etc. working for pharma client can be preferred
• Proven experience in implementing DCS, SCADA, PLC, and robotics systems.
• Hands-on experience in equipment integration, vendor management, and automation standardization.
• Exposure to peptide, bulk drug, or injectable manufacturing environments is preferred.

Skills

• Strong knowledge of automation platforms (Siemens, Rockwell, Schneider, etc.), industrial protocols, and software tools.
• Expertise in drafting URS and managing automation lifecycle.
• Excellent project management and stakeholder engagement skills.
• Analytical mindset with proficiency in data visualization and reporting.
• Passion for innovation, digital transformation, and operational excellence.