Manufacturing Engineer - IST Support (Sheet Metal Fabrication)

6.0 - 8.0 years

5.0 - 10.0 Lacs P.A.

Bengaluru / Bangalore, Karnataka, India

Posted:4 days ago| Platform: Foundit logo

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Skills Required

iso standardsProcess OptimizationSheet MetalLean ManufacturingQuality ControlCAD Software

Work Mode

On-site

Job Type

Full Time

Job Description

What You ll Be Doing Package review - Study the package provided by Sales to determine scope of work, manufacturing feasibility Lead time details Should be able to define best suited manufacturing process, machine selection, process time estimation Should be able to generate Should cost using inhouse calculators Fictivs software recommendations Manufacturing Partners quote scrutiny. To check whether the provided quote is correct in terms of optimized raw material, machining secondary processes costs Should be able to negotiate with Manufacturing partners on quotes provided and get the best costs out to ensure a win win situation Should be able to understand secondary process eg Anodising, Zinc plating, Chemical conversion coatings with respect to their type, class, service class, methods etc Preparing RFQ package to Manufacturing Partners referring to capability capacity plans Calculator Generations - Use own machining expertise understanding of process cost drivers to develop cost calculators DFx Feedback - Should be able to study the 3D Model, 2D prints to determine the manufacturability of the part highlight key points that involve a design change recommendation Automation Feedback - Provide feedback to Quoting SOftware team to improve accuracy of automated quoting of our manufacturing services Packaging costs - Should be able to develop packaging concept provide the same to Logistics team for generating Shipping costs Follow up with Sales for Quoted RFQs feedback on weekly basis also provide feedback to Manufacturing partners about quoted RFQs status Work with CFT in evaluating value deals for project management validation, project de risking, quality documentation Should be able to handle Assembly product structure Help clear technical queries during MP Quotin Maintaining reports for Opportunities quoted won/lost, conversion ratio et Participate in Manufacturing Partners QBR with CFT to address cost issues, conversion ratios etc Desired Traits 6-8 years of relevant work experience Proficient in GD T CNC Press brake machines : Amada, Trumph, Hindustan Hydraulics similar ones. Bend profile review to determine feasibility. Machine setup trials, bend allowance, K factor, bend radius to material thickness relation CNC Laser cutting machines : Amada, Trumph, HSG. Oxygen Nitrogen assisted cutting. Sheet nesting layout. Should costing CNC Turret punch press machines : Finn power, Yawei, Trumph, Amada. Sheet nesting layout CNC Plasma waterjet cutting machines : machine specifications Raw material knowledge : Chemical mechanical properties : 3xx series, 4xx series stainless steel, 6xxx series, 7xxx series, 5xxx series aluminum alloys, ETP Copper, carbon steel grades, alloy steel grades, material spring back Raw material knowledge : basic sizes available in markets for sheets coils, thickness data Press tool forming - blanking, piercing, parting, trimming, shaving process tools Classification of press as per source of power, numbers of slides, type of frame construction, type of drive Welding processes : TIG, MIG, MAG, SMAW, GTAW, Laser welding Welding standards codes related to AWS, DIN, ISO, ASME Distortion in welding : effect remedies Welding filler wires : types classifications Basic knowledge related to Non destructive testing Secondary process : painting process, paint_primer, thinner preparation , mixing ratios, should costing for painting Secondary process : Powder coating process, glass transition temperature, should costing for powder coating, types of powders, 7 tank process Secondary process : Galvanised Iron coating process Measurement of film thickness for both powder coating painting process. Basic knowledge about painting powder coating defects identifications remedy basic knowledge about deburring Inspection instruments methods to help improve DFM feedback PPAP documentation ISO 9001 : 2015 Documentation AS9100D documentation Proficient written oral communication skills Excel Google sheet expertise Production costing background Packaging estimation : concept to development

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