Maintanace head Boisar

Machinery Maintenance and Optimization:

Oversee the maintenance of machinery across all stages of the production process, including bale opening, blowing, carding, caking, bleaching, kiering, drying, and bale making.

Ensure the smooth operation of specialized machinery for fleece making, including the 3.1-meter width custom fleece line, hydro entanglement, fleece cutting, and winding.

Utility Management:

Manage and maintain critical utilities such as compressed air systems, effluent treatment plants (ETP), boilers for steam generation, heat exchangers for oil heating (used in dyeing), cool air supplies, and HVAC systems.

Monitor utility performance, implementing improvements to optimize energy consumption and reduce operational costs.

Production Support:

Collaborate closely with production teams to ensure that machinery and utilities support optimal production rates and product quality.

Address and resolve technical issues promptly to minimize downtime and ensure the timely delivery of products.

Preventive Maintenance & TPM:

Develop and implement a preventive maintenance schedule for all machinery and utilities to prevent unexpected breakdowns.

Utilize TPM practices to enhance equipment reliability and production efficiency.

MTTR & MTBF Analysis:

Monitor and improve MTTR and MTBF metrics to ensure quick repairs and extended machinery uptime.

Analyze equipment failure data and implement strategies to reduce downtime and enhance performance.

Electric and Electronic Maintenance:

Oversee both electric and electronic maintenance of machinery, ensuring that all systems function optimally.

Stay updated with the latest advancements in electric and electronic maintenance practices.

Safety, Compliance, and Audits:

Ensure that all maintenance activities comply with safety regulations and industry standards.

Conduct regular audit surveys to assess equipment condition and identify areas for improvement.

Promote a culture of safety within the maintenance team, ensuring that all equipment is operated and maintained safely.

Team Leadership:

Lead and manage the maintenance team, providing guidance, training, and support to ensure high performance.

Foster a collaborative working environment and encourage continuous improvement within the team.

Vendor and Spare Parts Management:

Coordinate with vendors and suppliers to procure necessary spare parts and equipment.

Maintain an inventory of critical spare parts to ensure quick repairs and minimal production disruption.

Resilience and Agility:

Demonstrate resilience and the ability to handle work pressure in a dynamic manufacturing environment.

Be agile in responding to unexpected challenges and adapting to changes in production demands.

Continuous Improvement:

Identify and implement process improvements to enhance machinery performance and production efficiency.

Stay updated with the latest advancements in machinery, maintenance practices, and industry trends relevant to the non-woven cotton industry.