Head Maintenance- Plant

Injection Moulding, PLC, Maintenance

Key Responsibility:

Perform manpower planning for the maintenance function at the plant level and allocate work within the team as

per employee specialization and experience

Facilitate maintenance for machine software and programs with ensured backlog of 3 years

Track and analyze key maintenance parameters such as mean time failure, depreciation cost, asset utilization,

maintenance cost, compliance to machine operating parameters, etc. and feed it as input to BU Maintenance team

for further planning

Oversee new machine installation inclusive of commissioning, installation and handover to shop floor workers

2. Cost reduction

Monitor expenditure on maintenance activities across the plant ensuring adherence to allocated budget

Identify and execute cost saving measures and projects in order to reduce maintenance cost and reduce capex,

inclusive of preventive maintenance for old-age machines, planning and development of machines in house,

standardization of machines, maintaining low spare part inventory and managing procurement of non-BOM items

Conduct root cause analysis and contingency planning to prevent repeated breakdown of parts, machines

3. Energy management

Lead the utility team to carefully monitor energy consumption and track trends on a regular basis

Monitor the energy load to ensure it stays within the sanctions provided by the electricity board. Procure additional

sanctions for increased electricity loads

4. Audits, Controls and Compliance

Plan and manage plant audits in addition to everyday QA checks, including corporate audit for asset verification as

per age and cost of machines, Poka Yoke, TPM, ISO/TS and OSHA audits

Facilitate machine and equipment audits required by customers and submit reports to concerned stakeholders

Manage compliances and utilization of MEP technologies, including MIDC for water, MACB for electricity, effluent

treatment plant maintenance etc.

Track and ensure adherence to maintenance controls against sales and ensure standardization of inventory

controls

5. New Product Development and Digital Initiatives

Participate in cross-functional team responsible for design and approval process of new product development and

line shifts

Assess and plan for integration of new product development through in-house development of new machines,

existing machine upgradation or modification as per customer requirements for new parts, products

Support Manufacturing Excellence (ME) teams through IoT to identify minor stoppages and suggest enhancements

and improvements of new machines

6. Team development

improvement

Ensure maintenance staff is adequately trained, equipped and motivated so that the maintenance work can be

completed in a safe, timely and cost-effective manner

Conduct training sessions for shop floor operators and supervisors on correct methods of operations and usage of

machine and equipment