Factory Operations Engineer

Job Title: Factory Operations Engineer

Department: Production & Operations

Location: [Factory Location e.g., Gandimaisamma, Hyderabad]

Reports To: Factory Operations Manager / Plant Head

Job Summary:

The Factory Operations Engineer is responsible for supporting the day-to-day manufacturing operations of Aluminum doors & windows. The role involves production planning, process supervision, quality monitoring, material coordination, and ensuring timely completion of orders as per the production plan.

Key Responsibilities:

1. Production & Process Coordination

• Execute daily production activities as per the given plan.
• Supervise fabrication processes such as cutting, cleaning, crimping, assembly, and hardware fixing.
• Ensure that production is carried out as per design drawings and standard operating procedures (SOPs).
• Monitor productivity and support continuous improvement in operations.

2. Material & Inventory Handling

• Coordinate with the stores team for timely issue of profiles, hardware, and glass as per job orders.
• Check and verify materials before and after production.
• Record daily material consumption and report variances or wastages.
• Ensure proper utilization of offcuts and consumables.

3. Quality Monitoring

• Inspect components during fabrication and assembly to maintain product quality.
• Support QC team in performing dimensional checks, surface finish, and final inspection.
• Identify non-conformities, report defects, and assist in root cause analysis.
• Ensure reworks are minimized and preventive measures are implemented.

4. Dispatch & Coordination

• Prepare finished units for dispatch and ensure proper labeling and packing.
• Coordinate with dispatch and logistics teams for loading and delivery scheduling.
• Support in maintaining accurate production and dispatch records.

5. Machine & Maintenance Support

• Check operational condition of production machines (cutting, corner cleaning, etc.).
• Report any machine breakdowns or abnormalities to the maintenance team.
• Follow up on preventive maintenance schedules.

6. Documentation & Reporting

• Maintain daily production reports and material usage records.
• Assist in updating job cards, process sheets, and ERP entries (if applicable).
• Submit shift-wise or daily reports to the Production In-charge.

Key Skills & Competencies:

• Basic knowledge of UPVC/Aluminum fabrication and assembly process.

• Understanding of manufacturing drawings and production flow.

• Good coordination and communication skills.

• Knowledge of quality inspection and measurement tools.

• Team player with a proactive and learning attitude.

• Working knowledge of MS Excel / ERP system preferred.

Qualifications:

• Diploma / B.Tech in Mechanical, Production, or Industrial Engineering.

• 13 years of experience in UPVC / Aluminum doors & windows manufacturing or similar fabrication industry.