Executive - PPC / Quality ( TDS ) - CTC

Department

• Prepare and monitor daily/weekly/monthly production plans for the CTC department based on customer orders, machine capacity, and raw material availability.
• Coordinate with purchase, stores, and production teams to ensure timely material availability.
• Track WIP (Work-In-Progress) across all stages slitting, paper covering, transposition, curing, finishing, and dispatch.
• Identify production bottlenecks and initiate corrective actions to achieve optimum capacity utilization.
• Monitor and report actual vs. planned production, delays, and corrective measures.
• Support management in order scheduling and delivery commitments.

2. Quality Technical Control (TC):

• Ensure adherence to technical parameters at every stage of CTC manufacturing.
• Conduct and verify in-process quality checks (slitting, insulation, transposition, curing, wrapping, dimension control, etc.).
• Maintain and verify equipment calibration records, quality inspection records, and process logs.
• Support in reducing rejections, rework, and deviations by identifying root causes and implementing corrective actions.
• Collaborate with R&D / process engineering for process improvements.

3. Quality Technical Delivery Standards (TDS):

• Ensure all customer orders are executed strictly as per approved TDS and technical drawings.
• Prepare, maintain, and update TDS-related documents and quality inspection plans.
• Ensure finished CTC products meet IEC / IS / ASTM / EN standards and customer specifications.
• Coordinate with third-party inspection agencies / customer representatives for product testing and approvals.
• Prepare and provide test certificates (TC) and compliance documents with dispatches.
• Maintain traceability of raw materials, process records, and test reports for all dispatched products.

Key Skills & Competencies

• Strong knowledge of copper & aluminium CTC manufacturing processes.
• Understanding of PPC practices, capacity planning, and ERP systems.
• Knowledge of quality standards (ISO 9001, ISO 14001, ISO 45001) and electrical conductor testing.
• Ability to read & interpret technical drawings, TDS documents, and customer specifications.
• Good problem-solving, analytical, and documentation skills.
• Strong coordination and communication abilities.
• Proficiency in MS Excel, Word, and ERP/MIS reporting.

Qualifications & Experience

• Diploma / B.E. / B.Tech. in Mechanical / Electrical / Industrial Engineering.
• 4-6 years of relevant experience in PPC / Quality (TC & TDS) in CTC, winding wire, or conductor manufacturing industry.

Key Performance Indicators (KPIs

• On-time delivery vs. production schedule adherence.
• Conformance to TC & TDS requirements (zero customer complaints).
• Reduction in in-process and final stage rejections.
• Capacity utilization and productivity improvement.
• Accuracy and timeliness of reports, test certificates, and documentation.