Engineer / Assistant Manager - Production Wire Rod Mill

Experience in Production Wire Rod Mill

Work profile in Plant & Mill :-

8mm to 40mm) & Round bar Alloy steel manufacturing (23mm to 40mm & Flat 60* 10,60*14,70*10,70*11,70*12,70*13,70*14) for fully operational.

Total no. Of stand 20 continues, RM 8,IM 6,FM 6 stands.

Wire Rod Mill are two group 14 stand place alternatively And 16 in block, block are three part PFM-1 and PFM -2 PreFinishingMill), NTM( No Twisting Mill),RSM (Reduce Sizing Mill), Production capacity 0.5 ton per annum,capacity to rolling 5.5 mm to 16 mm Dia.

• Production shift in-charge in bar mill, To communicate with electrical & mechanical maintenance department to minimize production delay.

• Planning with HOD of Section change, pass change ,breakdowns & shut down.

• To implement the action related to process improvement.

• To ensure the achievement of his shift target with desired quality .

• To participate in Production meeting as and when conducted .

• Coordinating with Reheating furnace operator and maintaining set parameters of furnaceoperation and different temperature range for different grade .

• Properly Carrying out roll squaring activities to ensure that there will not be any fin and tolerance out in final product.

• Shift incharge in Wrm & Bar Mill operation

• To maintain process parameters as per requirement.

• Responsible for overall safety & housekeeping at the mill area.

• Maintain daily MIS report, shift report & daily report in Excel sheet.

• Material Shifting & Handling.

• Manpower handling

• Mill Equipment erection(Billet Charging to Finishing area)

• Work on Inline Furnace.

• Wire rod inspection.

• Machine maintenance works (Preventive maintenance)

• Report analysis & rejection analysis

• Responsible for day-to-day operations of mill by performing overall activities.

• Achieving the rated Mill speed of rolling section thus increasing the productivity of Mill.

• Consuming less time during cobble removal process and material stuck in the line thus

  minimizing downtime of Mill.

• Analyzing any deviation in rolling and providing permanent solution.

• Checking all breakdown in Mill & informing the respective department for corrective action to be taken for providing solution to the corresponding problem.

• Manpower Management for Production shift personal.

• Controlling all the quality defects ,then taken corrective action.