EDM Operator (Wire-cut / Die-sinking)

Job Title: EDM Operator (Wire-cut / Die-sinking)

Department:

Reports To :

Job Purpose:

To operate and maintain EDM (Wire-cut / Die-sinking) machines for manufacturing, finishing, and maintenance of precision molds, dies, and tooling components as per design specifications, ensuring quality, accuracy, and timely delivery.

Key Responsibilities:

Machine Operation

• Operate Wire EDM / Die-sinking EDM machines as per job requirements.
• Set up jobs, fixtures, electrodes, and workpieces with proper alignment.
• Execute machining programs and monitor cutting parameters.
• Perform electrode setting, offset adjustments, and spark gap control.

Quality & Accuracy

• Ensure machining accuracy as per drawing / CAD data.
• Inspect machined parts.
• Prevent rework by ensuring first-time-right machining.

Maintenance & Safety

• Carry out daily cleaning, machine upkeep, and coolant/dielectric fluid checks.
• Follow safety norms and ensure proper handling of electrodes, wires, and tooling.
• Report abnormalities or breakdowns immediately to the supervisor.

Documentation & Process Control

• Maintain daily production logs and job tracking records.
• Update electrode consumption and wire usage records.
• Follow ISO/5S practices within the work area.

Continuous Improvement

• Suggest process improvements for accuracy, cycle time reduction, and cost savings.
• Participate in Kaizen, 5S, and skill upgradation activities.

Key Skills & Competencies:

• Knowledge of EDM process (Wire EDM, Die-sinking EDM).
• Ability to read tool/die/mold drawings.
• Hands-on experience with EDM machine controls & programming.
• Familiarity with tool steels, copper, graphite electrodes, and machining parameters.
• Precision measurement and inspection skills.
• Discipline, teamwork, and safety orientation.

Qualifications & Experience:

• ITI / Diploma in Tool & Die Making, Machinist, Mechanical, or equivalent.
• 2–5 years’ experience as EDM Operator in Toolroom / Mold industry.
• Experience in both

  Wire EDM and Die-sinking EDM

  is an added advantage.