Deputy Manager Industrial Engineering

PROFILE SUMMARY

A competent professional with +6 year of experience in:

Machining process Productivity Improvement Technical Documentation (TS/IATF)
Cycle time study Process Development Plant Capacity Management Lean Manufacturing RTY improvement Layout preparation & Optimization

Method study, work measurement techniques, MOST, process optimization, Takt time, Line balancing, plant layout, capacity planning, SMED, Operator head count allocation, PPQT
Maintain capacity model with bottleneck operations identified Workstation Design, Ergonomics Assessment Coordinate layout and workstations, lines movement activities Manufacturing Process mapping, BOM scrubbing, Process Routing Process Flow Charts, PFMEA, Control Plans, Process Capability, Work Instructions, Assembly process set-up, Poka-yoke, jigs and fixtures development, Automation, PLC Logic Cycle time reduction through process improvement, Automation Overall Labor Efficiency and OEE Monitoring and improvement projects Lean Six Sigma principles, 5-S, Kaizen, Value Stream Mapping, Waste Elimination Collaborate with NPI ME engineers on new product introductions, ensuring adherence to standards and training maintenance and production technicians New Production Introduction - establish process, DFA, PFMEA, work instructions, material movement equipments and method, manufacturing support Assures production tooling, processing equipment and workstations are available and maintained Explore new manufacturing technologies to support customer needs or drive cost reductions Reduce machine-generated scrap by monitoring machine management data and taking corrective action to improve or correct the operations Reduce manual assembly scrap by monitoring quality data and taking corrective action to improve or correct the operations Analyzes work force utilization, facility layout, and operational data such as production costs, process flow charts, and production schedules, to determine efficient utilization of workers and equipment Recommends methods for improving worker efficiency and reducing waste of materials and utilities such as restructuring job duties, reorganizing work flow, relocating work stations and equipment, and purchase of equipment Confers with management and engineering staff to implement plans and recommendations Handle escalation procedures and participate in rapid problem-solving Participate in product design reviews to ensure standardization and safety incident investigations Develop and execute process standardization and improvements in OEE, MA, and RTY through Kaizen, A3 projects, and TPM Collaborate closely with the TS team on APU and coordinate activities related to IATF16949 & ISO9001 Align and execute STRAP & AOP processes