CNC Maintenance - Godrej Tooling

About Godrej Tooling Business:

In 1935, Godrej Tooling was established. A tool room, that was the most advanced in India for its time. The big idea behind this was to encourage the indigenisation of machine tools. This forward-thinking vision, coupled with the highly skilled expertise of the tool room, were the reasons why Godrej & Boyce got the first order to manufacture satellite components for ISRO.

Over the years, Godrej Tooling has retained its position as a key player in the design and manufacture of tools and tooling equipment. The business manufactures custom-built, high-quality tooling that caters to a broad cross-section of players across industries. The business has expertise in industrial machines, pressure dies, casting dies, press dies, die casting dies, thermo-compression moulds, complex and large-sheet metal tooling for auto panels, and progressive dies.

Godrej Tooling is a systems-driven organization, eager to learn and experiment keeping abreast of the latest technology platforms, software and manufacturing processes. Its commitment to innovation ensures that even today, the business is among India's most advanced tool rooms, and proudly serve customers such as Honda Cars & Motorcycles, Toyota, Suzuki, Mahindra & Mahindra, Tata Motors, Caparo, and Valeo.

Key Result Area:

- Ensuring machine more than 97% machine uptime & zero breakdown.

- Ensuring 100% adherence to machine preventive & calibration schedules.

- Ensuring zero downtime of machine due to non- availability of spares.

- Implementation & Adherence to IMS, Safety & HK Standards & Processes.

- Implementing Kaizen & Improvement Projects to machine downtime & maintenance cost.

Job Profile:

- Must have very good maintenance knowledge of CNC machines, Conventional machines, Mechanical & Hydraulic presses.

- Attending all EAM calls & closing the calls in system in timely manner along with proper analysis.

- Incumbent will be responsible analyzing the root cause of failure & implementing the corrective action through kaizens, to prevent recurrence of problem in future.

- Carrying out timely preventive maintenance of allotted machines as per schedule.

- Updating PM sheet to include learnings from machine breakdowns to prevent recurrence of same issues.

- Checking machine levelling & machine geometry as per schedule.

- Planning & carrying out level & geometry correction, if required.

- Maintaining inventory of spares to ensure timely availability of spares for preventive maintenance, breakdown maintenance & time-based maintenance.

- Ordering new spares & following up with Purchase for spares & repairs.

- Carryout kaizens to improve service life of equipment & spares.

- Identify & execute improvement projects to reduce machine downtime including time required for PM & to reduce maintenance cost including consumables, spares & energy cost.

- Identifying & eliminating safety hazards on machine & utilities. Also, incumbent shall be responsible for uploading safety hazards & near miss in system.

- Maintain department & work station housekeeping