Boiler Operator

Job Title:

Department:

Location:

Reports To:

Role & responsibilities

A. Boiler Operations (Specific to Feed Plant)

• Operate solid-fuel/biomass/coal-fired boilers to supply continuous steam for

  pellet mills, conditioners, and batch cooking systems

  .
• Maintain stable steam pressure (usually 812 kg/cm based on plant requirement) to avoid

  pellet quality issues (PDI, hardness, moisture)

  .
• Monitor steam lines going to

  Conditioners, Palletizers, and Dryer Sections

  .

B. Regular Monitoring & Readings

• Check and log:
  
• Steam pressure
  
• Steam temperature
  
• Water level
  
• TDS levels
  
• Feed water pump operation
  
• Fuel feeding & grate condition
  
• Maintain hourly log sheets for audit (production/maintenance).
  

C. Fuel & Water Management

• Manage fuel stock (coal/briquettes/husk) as per steam demand from pellet plant.
  
• Ensure clean, soft water for the boilercoordinate for

  RO/Softener system checks

  .
• Perform blowdown operations to maintain TDS within permissible limits.
  

D. Preventive Maintenance

• Clean ash, soot, and tubes regularly for optimum heat transfer.
  
• Report abnormalities like pressure fluctuations, leakages, vibrations, or pump failure.
  
• Assist in shutdown maintenance during pellet mill servicing or annual boiler inspection.
  

E. Safety, Statutory & Compliance

• Strictly follow all safety norms as per

  Boilers Act & State Boiler Rules

  .
• Maintain records for boiler certificates, insurance, and renewals.
  
• Ensure safe operation of:
  
• Safety valves
  
• Pressure gauges
  
• Water level indicators
  
• Steam traps
  
• Feed pumps
  
• Use PPE at all times (gloves, helmet, face shield, shoes).
  

F. Coordination

• Coordinate with:
  

• Production Team

  to match steam requirement for pellet quality.

• Maintenance Team

  for breakdowns and routine checks.

• Store Department

  for fuel, chemicals, and spares.
• Support energy-saving initiatives (fuel consumption optimization).
  

G. Documentation

Maintain:

• Boiler logbook
  
• Fuel consumption register
  
• Water quality record
  
• Breakdowns & maintenance log
  
• Daily steam generation report
  
• Safety checklist

Qualification & Experience

• ITI (Fitter/Electrician) or equivalent.
  
• Must have

  1st Class or 2nd Class Boiler Attendant Certificate

  .
• Minimum

  25 years

  experience in cattle feed/food processing/agro-based industry boilers.