BIW Tolerance Management Professional

Key Responsibilities:

• Define measurement systems, locator strategy, and tolerance specifications for Body in White (BiW) components and exterior trims in line with styling and manufacturing requirements
• Ensure robustness of the measurement system from part fabrication to complete BiW assembly
• Analyze functional requirements of BiW and develop measurement strategies for module fitment
• Discuss and align tolerance concepts with stakeholders across design, manufacturing, and quality teams
• Perform 1D, 2D, and 3D tolerance stack-up studies during development to identify production risks and propose solutions in terms of measurement strategy, alignment, tolerance specifications, assembly sequence, and design improvements
• Execute tolerance simulations in 3DCS to digitally replicate production processes, apply appropriate probability distributions based on manufacturing processes, and validate concept robustness
• Create Gap & Flush plans and concepts to ensure visual and perceived quality of the vehicle
• Collaborate with cross-functional teams (CFTs) to incorporate feedback and provide technical solutions
• Develop and align sub-module and closure integration concepts to ensure fitment and support production planning requirements
• Ensure quality and adherence to project timelines for all deliverables

Required Skills and Experience:

• Proficiency in 3D tolerance simulation tools 3DCS preferred
• Strong understanding of GD&T (Geometric Dimensioning & Tolerancing) and SPC (Statistical Process Control)
• Knowledge of perceived quality and visual quality standards in automotive manufacturing
• Good understanding of Body in White (BiW) manufacturing processes and automotive assembly operations
• Familiarity with measurement systems and various inspection methods
• Working proficiency in Siemens NX
• Experience range: 5 to 8 years in relevant automotive or manufacturing domains

Qualifikationen