BIW Tolerance Management Professional

Key Responsibilities

• Define measurement systems, locator strategies, and tolerance specifications for Body-in-White (BiW) components and exterior trims in alignment with styling and manufacturing requirements
• Ensure robustness of the measurement system across the complete BiWfrom part fabrication to final assembly
• Analyze functional requirements of BiW and create measurement strategies to ensure accurate module fitment
• Discuss and align tolerance concepts with relevant stakeholders to ensure manufacturing feasibility
• Perform 1D, 2D, and 3D tolerance stack-up studies during the development phase to identify production risks and propose effective solutions related to measurement strategy, alignment, tolerance specification, or assembly sequence
• Execute 3D tolerance simulations using 3DCS, applying correct probability distributions to replicate manufacturing processes digitally and validate concept robustness
• Create and implement Gap & Flush plans and concepts to achieve desired visual quality standards
• Collaborate with cross-functional teams (CFT) to incorporate feedback and deliver optimized solutions
• Develop and align sub-module and closure integration concepts to ensure proper fitment and support production planning requirements
• Ensure quality and timely delivery of all project-related deliverables

Required Skills and Experience:

• 2- 5 years of experience in automotive Body-in-White (BiW) design, measurement, and tolerance analysis
• Proficiency in 3D tolerance simulation tools3DCS preferred
• Strong understanding of GD&T (Geometric Dimensioning and Tolerancing) and SPC (Statistical Process Control)
• Knowledge of manufacturing processes and assembly operations in automotive BiW
• Familiarity with different measurement systems and inspection methods
• Hands-on experience with Siemens NX
• Understanding of perceived quality and visual alignment requirements
• Strong analytical and problem-solving skills with attention to detail
• Effective communication and collaboration with cross-functional teams