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Asst Mgr / Mgr- Process Engineer - Machining (Aluminum Casting)

Asst Mgr / Mgr- Process Engineer - Machining (Aluminum Casting)

BVR People Consulting

10 - 18 years

5 - 13 Lacs

hosur

Posted:5 days ago| Platform:

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Skills Required

machining process process engineering aluminium die casting industrial engineering machining machine shop manufacturing engineering

Work Mode

Work from Office

Job Type

Full Time

Job Description

Role & responsibilities

Process Development & Optimization

Develop and validate machining processes for aluminum cast engine and transmission parts.
Prepare process flow, PFMEA, control plan, and standard operating procedures.
Define machining sequences for milling, drilling, boring, honing, grinding, and CNC operations.

Tooling & Fixture Management

Design and implement jigs, fixtures, and cutting tools for precision machining.
Optimize tool life, cycle time, and machining parameters.
Coordinate with tool suppliers for development and trials.

Production & Quality Control

Ensure machining processes meet dimensional accuracy, surface finish, and GD&T requirements.
Conduct root cause analysis for process rejections and drive corrective actions.
Support CMM and precision metrology validation.

Productivity & Cost Improvement

Reduce cycle time, tool cost, and machining cost per part.
Drive lean manufacturing, Kaizen, and continuous improvement projects.
Monitor and improve OEE (Overall Equipment Effectiveness).

New Product Development (NPD)

Participate in RFQ stage and provide machining feasibility.
Support prototype machining and establish processes for mass production.
Collaborate with design and foundry teams to ensure manufacturability of castings.

Audit & Compliance

Ensure compliance with ISO 9001, IATF 16949, and customer quality requirements.
Support customer and internal audits (process, product, and system audits).

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