Test Bench Maintenance Engineer

4 - 6 years

2 - 6 Lacs

Posted:-1 days ago| Platform: Naukri logo

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Job Type

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Job Description

Job title : Test Bench Maintenance Engineer

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Overview

Test Bench & HiL Maintenance Engineer

Key Responsibilities


1. Test Bench Maintenance & Upgrades




  • Perform regular maintenance of E 1.2 test benches to ensure stability and operational readiness.



  • Upgrade hardware components (ECUs, switches, breakout boxes, power modules) based on engineering baselines.



  • Troubleshoot hardware issues, communication drops, wiring faults, and bench instabilities.



2. Test Setup Adaptation & Network Configuration




  • Adapt test bench setups for new ECU variants, features, and software releases.



  • Configure and validate CAN, LIN, FlexRay, and Ethernet networks.



  • Ensure alignment of HiL configuration with wiring layouts and simulation models.



3. HiL System Management




  • Maintain and operate HiL platforms (dSPACE, Vector, ETAS).



  • Manage I/O mapping, sensor/actuator simulation, restbus simulation, and fault injection modules.



  • Perform synchronization, calibration, and update activities for real-time simulation systems.



4. E/E Integration & Hardware Alignment




  • Ensure test bench hardware is aligned with the latest vehicle E/E architecture.



  • Review harness diagrams, wiring schematics, and system documentation for proper bench setup.



  • Integrate new modules such as ECUs, gateways, sensors, and load boxes.



5. Test Automation & Tools



  • LabVIEW, Python, CAPL



  • Develop diagnostic utilities and communication monitoring tools.



  • Implement automated health checks and bench monitoring sequences.



6. Diagnostics & Communication Validation




  • Validate UDS, OBD, DoIP, and XCP protocol communication on HiL and bench setups.



  • Troubleshoot UDS request/response issues, DTC handling, and diagnostic failures.



  • Use tools such as CANoe, CANalyzer, INCA, and diagnostic consoles for analysis.



7. Documentation & Configuration Management




  • Maintain updated documentation: wiring layouts, bench diagrams, interface definitions, and configuration logs.



  • Track all bench changes in accordance with baseline and configuration management standards.



  • Provide user training and technical support to validation teams.



Technical Skills (Advanced)


Test Bench & HiL Expertise



  • dSPACE SCALEXIO, Vector VT System, ETAS LABCAR



  • Strong understanding of restbus simulation, I/O configuration, sensor/actuator modeling, and fault injection.



E/E Integration Knowledge




  • Solid understanding of vehicle E/E architecture and ECU interfacing.



  • Ability to interpret schematics, wiring diagrams, and network topology documents.



Automation & Scripting




  • LabVIEW (strong advantage for automation).



  • Python, CAPL, or similar scripting languages.



  • Experience with CANoe, CANalyzer, INCA, XCP-based tools.



Diagnostics




  • Experience with UDS (ISO 14229), OBD, DTC behavior, and diagnostic routines.



Standards & Processes




  • Familiarity with Automotive SPICE processes.



  • Understanding of ISO 26262 hardware/system testing (good to have).



Soft Skills




  • Strong troubleshooting, analytical, and problem-solving skills.



  • Hands-on approach to working with hardware and lab equipment.



  • Excellent communication and documentation skills.



Qualifications




  • Bachelor s/Master s in Electrical Engineering, Automotive Engineering, Mechatronics, or related field.


  • 4 6 years



  • Strong practical experience with diagnostics, communication tools, and HiL platforms.



  • Experience in automotive R&D, validation, or test labs is preferred.



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