Teamleader II, Body Shop Process

Job Title: Team Leader – Body Shop Process

• Supervise and control body shop operations — spot/MIG/TIG welding, hemming, sealing, riveting, and robotic welding.

• Manage robot programming and path optimization (Fanuc / ABB / KUKA).

• Ensure proper setup and maintenance of fixtures, jigs, guns, and manipulators.

• Monitor and adjust weld parameters (current, voltage, squeeze, hold times) to maintain nugget quality.

• Perform robot TCP calibration, tip dressing, and gun arm alignment.

• Lead process validation, tool tryouts, and new model introduction (NPI).

• Conduct root cause analysis (RCA) for weld failures, dimensional issues, and robot faults.

• Collaborate with maintenance for PLC troubleshooting, sensor checks, and pneumatic system maintenance.

• Drive process improvement, line balancing, and takt time optimization.

• Ensure adherence to IATF 16949, ISO 45001, and TPM standards.

• Train and guide technicians on equipment handling and technical troubleshooting.

• Welding Technology: Spot, MIG, TIG, Projection, Stud, and Laser Welding.

• Robotics: Programming and maintenance (Fanuc, ABB, KUKA).

• PLC & Automation: Basic knowledge of Siemens / Allen-Bradley systems.

• Fixtures & Jigs: Setting, clamping, calibration, and inspection.

• Measurement Tools: CMM, Faro Arm, Vernier, Micrometer, Torque tools.

• Software: AutoCAD, CATIA (for fixture review), MS Excel for process tracking.

• Standards: IATF 16949, Lean Manufacturing, 5S, and Kaizen.

• Diploma / Degree in Mechanical, Automobile, or Production Engineering.

• Minimum 8 years of experience in automotive Body-in-White (BIW)

• Strong leadership and problem-solving skills.