Sr. Quality Engineer Returnable Packaging

Job Description

Role & responsibilities Quality Assurance and Inspections: Ensure the overall quality of Returnable Packaging Kits (RPK) and their sub-items supplied to customers. Inspect and validate the quality of RPK kits and sub-items manufactured or received from vendors. Conduct quality inspections of repaired or reworked RPK kits and sub-items at vendor or in-house facilities. Perform incoming quality checks of new components like pallets, poly boxes, PP partitions, etc. Conduct final quality inspections for bulk-manufactured RPK kits and proto samples. Inspect RPK kits at customer or Tier-1 premises to ensure they meet specified standards. Monitor the shelf life and completed usage cycles of RPK kits and initiate preventive maintenance as needed. Repair and Maintenance Coordination: Facilitate repairs and reworks for damaged RPK items (wooden pallets, poly boxes, etc.) by coordinating with vendors or in-house teams. Supervise and lead a team of fabricators, welders, and machinists. Organize preventive maintenance activities for RPK kits in the pool to avoid failures. Communicate with internal teams to assess repair requirements, arrange necessary parts, and manage procurement requisitions. Documentation and Reporting: Maintain detailed records of inspection reports, repair logs, and quality checks in compliance with ISO standards. Track repair and maintenance activities in spreadsheets and ensure proper documentation. Provide feedback to vendors and internal teams on quality improvement opportunities. Process Improvement and Damage Prevention: Suggest and implement strategies to minimize damages and extend the lifecycle of RPK kits. Collaborate with design, production, and procurement teams to enhance the quality of packaging materials. Team Coordination: Lead and guide a team of supervisors, ensuring effective execution of quality control tasks. Train and mentor team members on quality standards, inspection techniques, and preventive measures. Preferred candidate profile Qualifications: Diploma/Degree in Mechanical Engineering, Manufacturing, or a related field. 5+ years of experience in fabrication, including at least 2 years in a leadership role. Strong knowledge of fabrication techniques (e.g., welding, cutting, bending, machining). Perks and benefits Best In the Industry