Sr Engineer - Mould Development

4 - 9 years

6 - 8 Lacs

Posted:1 day ago| Platform: Naukri logo

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Job Type

Full Time

Job Description

Role & responsibilities

  • Develop and optimize injection moulding processes for new and existing products.
  • Conduct DFM (Design for Manufacturability) and DFA (Design for Assembly) reviews.
  • Support prototype development, trials, and pilot runs.
  • Coordinate with mould designers for mould concept, design review, and validation.
  • Review mould flow analysis (Moldflow) results and recommend improvements.
  • Ensure proper gating, cooling, venting, and ejection system design
  • Act as the point of contact between customer & the tool room to ensure mold is built as per agreed design & specifications
  • Support mould trials (T0, T1, T2) and troubleshoot mould-related issues.
  • Troubleshoot defects such as short shots, warpage, sink marks, flash, burn marks, and flow lines.
  • Establish robust process parameters using scientific moulding techniques.
  • Implement DOE (Design of Experiments) for process improvement.
  • Support PPAP, APQP, FMEA, and Control Plan activities
  • Support customer technical discussions and engineering change management (ECN/ECR).
  • Maintain R&D records, lessons learned, and best practices.
  • Knowledge of engineering plastics
  • Hands-on experience with mould trials and troubleshooting
  • Drive cost reduction initiatives through material, cycle time, and process improvements.
  • Improve OEE and overall manufacturing efficiency

Preferred candidate profile

5 to 10 yrs experience in mould development & tool room coordination (auto plastics preferred)

  • Hands-on exposure to mould trials & modifications
  • Strong understanding of injection moulding processes

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