Screw Rolling Supervisor / Senior Setter

• The Screw Rolling Supervisor is responsible for overseeing the daily operations of screw/thread rolling machines to ensure efficient production, quality output, minimal downtime, and adherence to safety standards.
• The role requires strong technical knowledge of screw rolling processes, dies, tooling, and machine settings, along with team management capabilities.

Key Responsibilities

1. Production Management

• Plan, schedule, and supervise screw rolling activities to meet daily and monthly production targets.
• Allocate manpower and assign machines based on skill levels and production priorities.
• Ensure optimal machine utilization and reduce idle time.

1. Machine & Process Supervision

• Oversee setup and operation of thread rolling/screw rolling machines (flat die, planetary, or circular die types).
• Verify correct installation of dies, rollers, and tooling.
• Monitor rolling parameters (speed, feed, pressure) and adjust as required.
• Troubleshoot production issues such as thread defects, material slip, poor finishing, or die wear.

1. Quality Control

• Ensure screws meet required dimensional tolerances, thread accuracy, pitch, straightness, and surface finish.
• Work closely with QC teams to address non-conformities.
• Implement corrective actions for repeated defects.
• Maintain records for in-process inspection and final inspection.

1. Preventive Maintenance Support

• Coordinate with maintenance teams for regular servicing of machines, lubrication, die dressing, and timely die/roller changes.
• Identify early signs of machine wear or alignment issues.
• Ensure proper storage and handling of dies, tools, and materials.

1. Workforce Supervision & Training

• Supervise machine operators, helpers, and shift personnel.
• Provide training in machine setup, die mounting, safety, and defect identification.
• Evaluate team performance and encourage continuous improvement.

1. Safety & Compliance

• Enforce workplace safety rules and PPE compliance.
• Ensure machines are operated according to safety standards.
• Conduct safety briefings and report incidents or near misses.

1. Documentation & Reporting

• Maintain daily production reports, downtime logs, tool usage records, and rejection reports.
• Report material shortages, machine issues, and production delays to management.
• Assist in process improvement documentation (SOPs, work instructions).

Qualifications & Experience:

B.E. (Mech)

• Minimum 5 to 10 years of progressive experience

  in screw manufacturing.